1. PAINPOINT DRIVE NOLEING

Are you facing escalating operational costs and unpredictable availability in your primary crushing circuit? Key challenges with primary gyratory crushers often include:
Төлөвлөөгүй завсарлага: Frequent mechanical failures or liner changes that halt upstream mining and downstream processing, алдагдсан үйлдвэрлэлд цагт хэдэн мянган зардал гардаг.
Засвар үйлчилгээний өндөр зардал: Excessive consumption of wear parts, complex lubrication system issues, and laborintensive servicing that strain maintenance budgets.
Тогтворгүй дамжуулалт: Inability to maintain optimal cavity levels and power draw, leading to bottlenecks and failing to meet designed plant capacity.
Rising Energy Expenditure: Хуучин, inefficient crusher designs consume disproportionate power per ton of processed material, таны орлогод шууд нөлөөлдөг.

Is your current primary crusher a reliable asset or a constant source of risk? The solution lies in selecting a modern OEM gyratory crusher engineered for total cost of ownership.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

The OEM Gyratory Crusher is a heavyduty, primary compression crusher designed for the first stage of reducing runofmine ore to a manageable size for conveying and further processing. Its core operational workflow involves:
1. Тэжээлийн хэрэглээ: Large feed material is directed into the crushing chamber from the top.
2. Шахах бутлах: A mantle gyrates within a concave bowl, applying compressive force to reduce material by squeezing it against the stationary concaves.
3. Progressive Discharge: Crushed material gravitates downward through the narrowing chamber until it reaches the desired size and exits at the bottom.

This equipment is specifically scoped for hightonnage, хатуу чулуулгийн олборлолт (зэс, төмрийн хүдэр, Алт) and largescale aggregate quarrying applications. It is not suited for abrasive recycling materials without specific alloy options or for operations requiring highly portable equipment.

3. ҮНДСЭН ОНЦЛОГ

Патентлагдсан аалзны загвар | Техникийн үндэслэл: Onepiece cast alloy steel construction with top shell integration | Үйл ажиллагааны ашиг тус: Eliminates bolton spider arms, reducing stress points and potential for cracking under extreme load | ROI нөлөө: Шалтгаална, хамаарна 40% longer service life on upper assembly components, reducing major rebuild frequency.

Intelligent Lube System (ILS) | Техникийн үндэслэл: Автоматжуулсан, dualcircuit lubrication with realtime pressure/temperature monitoring and filtration | Үйл ажиллагааны ашиг тус: Ensures optimal bearing protection under all loads; бүтэлгүйтлийн өмнө болзошгүй асуудлын талаар операторуудад анхааруулдаг | ROI нөлөө: Proven to extend bearing life by over 30% and prevent catastrophic luberelated downtime events.

STLF (StraightTaperLowerFlat) Concave Profile | Техникийн үндэслэл: Optimized chamber geometry derived from crushability testing data | Үйл ажиллагааны ашиг тус: Maintains consistent feed opening characteristics throughout liner life for stable throughput and product gradation | ROI нөлөө: хүртэл хүргэнэ 15% more crushed tonnage per concave liner set compared to traditional profiles.

Хоолойн хүрээ & Mainshaft Design | Техникийн үндэслэл: Forged highstrength steel mainshaft supported within a rigid, onepiece tubular frame | Үйл ажиллагааны ашиг тус: Provides exceptional alignment stability and resists fatigue under cyclical loading for consistent operation | ROI нөлөө: Minimizes deflectionrelated wear on bushings and liners, урт хугацааны засвар үйлчилгээний зардлыг бууруулах.

Integrated Control System (ICS) Interface | Техникийн үндэслэл: Standardized PLC platform with MODBUS/J1939 protocols for plantwide integration | Үйл ажиллагааны ашиг тус: Your operators gain realtime control over CSS (Хаалттай хажуугийн тохиргоо), цахилгаан дай судаг, and lubrication from the central control room | ROI нөлөө: Enables precise process optimization for energy savings and target product size.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | OEM Gyratory Crusher Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Бэлэн байдал (Төлөвлөсөн) | 92 94% | 96%+ (with ILS & Patented Spider) | +24% |
| МВт/ц тонн (Эрчим хүчний зардал) Суурь = 100%| 100% Reference| 115 118%| +1518% |
| Дотор солих хугацаа (Гол багц) Average = ~48 hrs| ~48 цаг| ~36 цаг| 25% |
| Хувцаслалтын эд анги зарцуулалт (g/ton crushed) Material Dependent Baseline = 100%| 100% Reference| ~8590%| 10 нь 15% |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: загвараас хамааралтай, -аас 2,000 tph хүртэл 10,000 цагдаа.
Миний биарын хүчин: Ихэвчлэн хооронд 450 кВт ба 1,200 kw (600 Царгуур 1,600 Царгуур), үүрэгт тохирсон.
Тэжээх: Gape-ийн хэмжээ 1,000 мм руу 1,500 мм (39" нь 59").
Үндсэн материалын үзүүлэлтүүд:
Үндсэн хүрээ & Топ Shell: Өндөр хүчдэлийн цутгамал ган.
Модны бүтэх & Хонхор: Манганы ган хайлш; optional premium alloys for specific abrasion/corrosion applications available.
Mainshaft: Forged highstrength alloy steel.
Физик хэмжээсүүд: Чухал ач холбогдол бүхий ул мөр; exact L x W x H varies by model. Requires engineered reinforced concrete foundation.
Байгаль орчны үйл ажиллагааны хүрээ: 40 ° C-аас + 50 ° C хүртэлх орчны температурт зориулагдсан (40°F-аас +122°F хүртэл). Dust seals rated for harsh environments.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Томоохон хэмжээний зэсийн уурхайн өргөтгөл

Сорилт: An existing mine’s expansion required a new primary crushing station capable of handling an additional 12 million tpy of sulfide ore while operating at >95% availability in a remote location with high service costs.
Хариу: Installation of a single largecapacity OEM Gyratory Crusher with the Intelligent Lube System (ILS) and remote monitoring capabilities.
Үр дүн: Ашиглалтанд орсноос хойш гурван сарын дотор зураг төслийн гүйцэтгэлд хүрсэн. The ILS prevented two potential bearing failures in the first two years as flagged by its monitoring system. Дундаж хүртээмжтэй 96.7% гурван жил гаруй.

HighAbrasion Granite Quarry

Challenge A major aggregate producer faced unsustainable wear part costs and excessive downtime due to biweekly concave changes in their primary crushing stage.
Solution Replacement with an OEM Gyratory Crusher featuring the STLF concave profile and optional ultrawearresistant alloy liners specified for granite.
Results Liner service life increased from an average of 14 хоног хүртэл 21 өдрүүд. This reduced annual scheduled liner change downtime by approximately 120 цаг, while also lowering liner cost per ton by an estimated 18%.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

OEM Gyratory Crushers are capital investments priced according to size, capacity specifications (<цагдаа), selected metallurgy options (<alloy grade), автоматжуулалтын түвшин (<control package). Pricing typically falls into distinct tiers based on inlet size (<42”, <54”, <60”+).

Эцсийн үнэд нөлөөлөх нэмэлт шинж чанарууд орно:
Автомат тохируулгын зохицуулалт () систем
Premium alloy packages for mantles/concaves
Нөхцөл байдлыг хянах дэвшилтэт мэдрэгч (, хэм)
Extended factory warranty packages

Comprehensive service agreements are available covering planned maintenance inspections parts supply (, холбогдол), technical support These agreements can be structured as fixedcost annual contracts providing budget certainty Financing options including leasing capital equipment loans are offered through certified partners

8. Түгээмэл асуултууд

Q What are the lead times typically involved?
A Lead times vary based on model complexity current manufacturing capacity but generally range from

Q Can this crusher integrate with our existing PLC control system?
A Yes The Integrated Control System uses industrystandard communication protocols like MODBUS TCP/IP ensuring compatibility with most modern plant DCS systems

Q How does this design improve safety during maintenance?
A Key safety features include hydraulic setting adjustment eliminating manual work under tension integrated lifting points designed rigging procedures provided

Q What is included in standard commissioning?
A Standard commissioning includes field assembly supervision initial startup performance testing operator training Documentation includes detailed installation maintenance manuals

Q Гүйцэтгэлийн баталгааг өгдөг?
A Yes performance guarantees covering throughput power consumption product gradation are contractually defined based on agreed feed material characteristics