1. PAINPOINT DRIVE NOLEING

Are you scaling your alluvial or placer gold operation and finding that your washing and recovery processes are the bottleneck? Operational managers and engineering contractors face significant challenges when upgrading to 500 TPH дамжуулах чадвар. Нийтлэг өвдөлтийн цэгүүд орно:
Тогтворгүй нөхөн сэргээх хувь хэмжээ: Variable feed material leads to gold losses, especially fine gold, орлогод шууд нөлөөлдөг. Аг 2% loss on a 500 TPH plant can equate to substantial annual value.
Хэт их зогсолт & Дэмжлэгэ: Poorly constructed trommels and scrubbers require frequent liner changes and unplanned stops, crippling your availability targets and increasing labor costs.
Өндөр ус & Эрчим хүч ердийн клуб: Inefficient design leads to unsustainable resource use, escalating operational expenses and complicating permits in watersensitive regions.
ClayBound материалтай харьцах хүндрэл: Sticky clay causes blinding and reduces screening efficiency, forcing throughput below design capacity and requiring costly pretreatment.
Complex Integration & Хөлийн мөр: Modular components that don’t interface smoothly create installation delays, require excessive space, and increase civil works costs.

Is your current setup compromising your plant’s profitability through lost metal, high operating costs, and unreliable performance? The solution requires a system engineered for efficiency, бат бөх чанар, and maximum recovery at scale.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

The Oem 500 TPH алт олборлох угаах үйлдвэр нь иж бүрэн, modular processing system designed for highvolume alluvial and eluvial gold deposits. It integrates feeding, угаах, гуужуулах, Дэлгэц авах, and gravity concentration into a continuous operation to efficiently liberate and recover gold from gravels, sands, and claybound ore.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээл & Анхан шатны гуужуулагч: Runofmine material is fed into a heavyduty trommel scrubber where it is aggressively washed and disaggregated.
2. Хэмжээ тогтоох & Ангилал: The scrubbed material is screened; хэт том (waste rock) is ejected via conveyor, дутуу байхад (goldbearing sands/gravels) reports to the next stage.
3. Хоёрдогч угаах & Төвлөрөл: The undersize fraction is processed through sluices or jigs for primary gold recovery. Fine material may report to a dedicated fine recovery system (сонголттой).
4. Гэрийн ажлын удирдлагын удирдлагменежсаар & Устай харьцах: Waste streams are managed via slurry pumps or conveyors; process water is typically sent to a settling pond or clarification system for recirculation.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Аллювийн/шорооны ордод тохиромжтой, голын үйл ажиллагаа, and eluvial weathered deposits with high clay content. Suited for greenfield installations or expansion projects requiring robust, highcapacity processing.
Хувьсгал: Хатуу чулуулагт зориулагдаагүй (дүүрэх) ore requiring crushing or chemical leaching processes. Feed size is typically limited by trommel dimensions (жишээ нь e., <250мм). Performance is contingent on proper feed consistency and water supply.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын Trommel скруббер | Техникийн үндэслэл: Abrasionresistant steel drum with internal lifters and highpressure spray bars | Үйл ажиллагааны ашиг тус: Effectively breaks down claybound aggregates with minimal blinding; ensures consistent feed to recovery circuits | ROI нөлөө: Reduces prescreening needs and increases plant availability by up to 15% through reliable operation.

Модульчлагдсан гулсалтын загвар | Техникийн үндэслэл: Нэгдсэн явган хүний ​​зам, холболтын цэг бүхий урьдчилан угсарсан төмөр хийцтэй гулсуурууд | Үйл ажиллагааны ашиг тус: Газар дээр нь суурилуулах хугацаа болон барилгын ажлын зардлыг эрс багасгадаг; ирээдүйд нүүлгэн шилжүүлэх эсвэл өргөжүүлэх ажлыг хялбаршуулдаг | ROI нөлөө: Can cut commissioning time by an estimated 3040%, үйлдвэрлэлийн хугацааг хурдасгах.

Optimized Water Management System | Техникийн үндэслэл: Strategically placed spray bars with flow control valves; designed for closedcircuit recirculation | Үйл ажиллагааны ашиг тус: Maximizes washing efficiency while minimizing fresh water consumption per ton of material processed | ROI нөлөө: Lowers water procurement costs by up to 50% in recirculating mode; reduces environmental permitting complexity.

Integrated Primary Gravity Recovery | Техникийн үндэслэл: Ruggedly constructed sluice boxes or jig concentrators mounted within the plant flow sheet | Үйл ажиллагааны ашиг тус: Captures coarse and medium gold immediately after liberation; provides a secure primary concentrate stream | ROI нөлөө: Directly protects revenue by achieving high primary recovery rates (>90% төлөө +100 торон алт) at the head of the circuit.

Төвлөрсөн хяналт & Monitoring Station | Техникийн үндэслэл: Weatherproof PLC panel with motor starters, VFD удирдлага (сонголттой), and basic fault indicators | Үйл ажиллагааны ашиг тус: Allows singleoperator oversight of key functions from a safe location; үйл явцын хямралд хурдан хариу өгөх боломжийг олгодог | ROI нөлөө: Improves operational safety control consistency while potentially reducing required personnel around moving equipment.

HighWear Component Standardization | Техникийн үндэслэл: Common liner profiles across scrubber sections; standardized screen mesh panels; interchangeable pump wear parts | Үйл ажиллагааны ашиг тус: Simplifies inventory management drastically reduces downtime for part replacements| ROI Impact Cuts spare parts inventory costs by an estimated 25% maintenance labor hours per changeout

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (500 TPH ангилал) | Oem 500 TPH шийдэл | Давуу тал (% сайжруулалт) |
|||||
| Алтны нөхөн сэргэлтийн нийт хувь | Өндөр хувьсах чадвартай; often lower on fines (92%, due to heavyduty construction & easyaccess засвар үйлчилгээний загвар | ~35 percentage point increase |
| Усны хэрэглээ | ~34 m³ per ton of feed in opencircuit systems |>~1.52 m³ per ton in optimized closedloop configuration Up to >50% бууруулах |
| Суурилуулах / Ашиглалтын хугацаа (хүргэлтээс) 812 ердийн долоо хоног |>57 weeks due to modular skid design & preassembly ~3040% faster |
| Тодорхой эрчим хүчний хэрэглээ (кВт.ц/тн) 0.8 1.2 кВт.ц/тн |>0.65 0.9 kWh/Ton via efficient drive systems & насосны сонголт 1020% илүү үр дүнтэй |

5.ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Дизайн хүчин чадал: Нэрлэсэн дамжуулах чадвар 500 метр тонн/цаг (Цагдаа), capable of handling peak loads up to 550 TPH depending on material characteristics.
Эрчим хүчний шаардлага: Approx total connected load of kW Voltage configuration customizable V/50Hz or V/60Hz
Материалын үзүүлэлтүүд
Main Frame Structural steel beams
Trommel Drum Shell mm thick abrasionresistant steel plate
Screen Media Modular polyurethane or punched plate panels
Chute/Wear Liners Replaceable mm AR steel liners
Physical Dimensions Approx assembled length m width m height m Weight approx tonnes subject final configuration
Environmental Operating Range Designed operate ambient temperatures C C Altitude up meters above sea level

6 ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

West African Alluvial Gold Operation Challenge High clay content severely blinding existing rotary scrubbers reducing effective throughput below TPH causing significant gold losses in sticky conglomerates Solution Implementation Oem TPH plant featuring heavy duty trommel scrubber with internal breaker bars enhanced spray system Results Throughput sustained at design capacity of TPH even with % clay content overall recovery improved by % due better liberation reduced monthly downtime events from average

Southeast Asian Riverine Placer Expansion Challenge Expanding operation required new washing plant but site had limited space complex logistics remote location Solution Modular skidded Oem TPH plant components shipped containerized assembled minimal crane support Results Plant commissioned within weeks delivery versus initial week projection saved an estimated % on site construction costs footprint was % smaller than conventional build

7 АРИЛЖААНЫ ХЭРЭГЛЭЭ

Pricing tiers are structured around core configurations:
Base Configuration Includes feeding scrubbing primary screening primary gravity sluices basic control panel
Premium Configuration Adds secondary fine gold recovery unit enhanced monitoring instrumentation upgraded pump specifications
Custom Configuration Engineered solutions for specific deposit characteristics such as extreme abrasion saltwater environment

Optional Features Mobile trailer mounting advanced automated water recycling system remote monitoring telemetry dust suppression covers extended warranty packages

Service Packages Include standard commissioning supervision operator training package optional long term service agreements preventive maintenance schedules guaranteed spare parts delivery times

Financing Options Available through partner institutions can include leasing structures milestone based project financing traditional equipment loans terms tailored project scale credit profile

8 Түгээмэл асуултууд

What particle size range can the Oem TPH plant effectively handle The primary trommel scrubber typically accepts feed up mm diameter effectively processes material down micron range classification gravity circuit

How does the plant handle variations feed grade consistency The robust scrubbing section constant volume water supply provide consistent preparation variable material however optimal performance requires reasonable feed control avoid overwhelming concentration stage

What are the ongoing operational labor requirements A well configured TPH plant can be operated effectively by person control station supported ground personnel general inspection material handling tasks

Are spare parts readily available given OEM branding Yes as wholesale supplier we maintain comprehensive parts inventory common wear components provide guaranteed lead times critical items ensure minimum disruption your operation

Can this plant be integrated with existing crushing stacking systems Yes the modular nature allows flexible integration standard conveyor connection points electrical interfaces facilitate tie into existing infrastructure engineering support provided interface design