1. PAINPOINT DRIVE NOLEING

Are you scaling your alluvial or hard rock gold operation and facing the critical bottlenecks of midtohighcapacity processing? Удирдах a 500 TPH feed rate exposes significant pain points that directly impact your bottom line. Inefficient gold recovery at this scale leads to substantial revenue loss with every ton processed. High water consumption creates both environmental compliance challenges and escalating operational costs. Frequent component wear in abrasive environments results in unplanned downtime and high maintenance expenses, while inconsistent feed material can cause process upsets and reduce overall plant availability. Are you struggling to balance throughput targets with recovery efficiency? Is your current washing and screening setup failing to deliver the consistent, reliable performance required for profitable 500 TPH operation? The solution requires a purposeengineered system designed for highvolume, highavailability processing.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Энэ бол бүрэн гүйцэд, OEMengineered 500 TPH алт олборлох угаах үйлдвэр, a modular processing system designed for the primary washing, гуужуулах, Дэлгэц авах, болон алт агуулсан шороон болон элювийн ордуудын гравитацийн агууламж. The plant is engineered to handle high clay content and weathered ore, liberating gold for efficient recovery.

Үйл ажиллагааны ажлын урсгал:
1. Үндсэн тэжээл & Цэвэрлэх: Runofmine (Омын) material is fed into a robust scrubber or trommel, where intense agitation breaks down clay matrices and dissolves contaminants.
2. Хэмжээ тогтоох & Ангилал: The disaggregated material reports to vibrating screens, separating +2mm to +10mm (тохируулах боломжтой) хэт том (хог хаягдал) from valuable undersize.
3. Сларрины концентраци & Алтны нөхөн сэргээлт: The undersize slurry is routed to a series of concentrators, төвөөс зугтах баяжуулах үйлдвэр, шлюз гэх мэт, where highgrade gravity concentrate is produced.
4. Гэрийн ажлын удирдлагын удирдлагменежсаар & Устай харьцах: Хаягдал хаягдлыг зориулалтын газар ачдаг, while process water is typically sent to a settling pond or clarification system for recycling.

Хэрэглээний хамрах хүрээ: Алтны шороон ордын томоохон төслүүдэд тохиромжтой, гол мөрний ордууд, and weathered saprolite zones with moderate clay content.
Хувьсгал: Not suitable for primary hard rock processing requiring crushing circuits or for ultrafine (sub100 micron) gold recovery without additional downstream circuit integration (жишээ нь e., flotation or cyanidation).

3. ҮНДСЭН ОНЦЛОГ

Модульчлагдсан гулсалтын загвар | Техникийн үндэслэл: Урьдчилан угсарсан, steelframed modules with integrated piping and wiring | Үйл ажиллагааны ашиг тус: Газар дээр нь суулгах хугацааг хүртэл бууруулна 60%, барилгын ажлыг багасгадаг, and allows for future plant relocation or reconfiguration | ROI нөлөө: Илүү хурдан ашиглалтад оруулах нь орлогын хугацааг хурдасгадаг; lower installation costs improve project capital efficiency.

HighDuty Scrubber Module | Техникийн үндэслэл: Long drum design with internal lifters and highpressure spray bars for extended material residence time | Үйл ажиллагааны ашиг тус: Ensures complete disintegration of claybound conglomerates, maximizing liberation of gold particles | ROI нөлөө: Directly increases overall recovery rate by ensuring feed material is optimally prepared for concentration.

Шаталсан скрининг систем | Техникийн үндэслэл: Олон давхар, полиуретан эсвэл резинэн модуль хавтан бүхий өндөр давтамжийн чичиргээт дэлгэц | Үйл ажиллагааны ашиг тус: Provides precise size classification; quickchange panel system reduces screen deck maintenance downtime by over 50% | ROI нөлөө: Maintains consistent target throughput; lowers longterm consumable costs and labor hours.

Optimized Gravity Circuit | Техникийн үндэслэл: Laminar flow distribution system feeding multiple highG force centrifugal concentrators in a staged recovery configuration | Үйл ажиллагааны ашиг тус: Delivers industryleading fine gold recovery rates down to 30 микрон; stable operation despite feed grade fluctuations | ROI нөлөө: Maximizes revenue capture from every ton; field data shows typical improvement of 38% in overall recovery compared to conventional sluicebased plants.

Intelligent Water Management Loop | Техникийн үндэслэл: Integrated pump sumps and piping designed for closedcircuit water recycling with minimal loss | Үйл ажиллагааны ашиг тус: Цэвэр усны нүүр будалтын хэрэгцээг эрс багасгадаг 70%, easing environmental permitting and operating in waterscarce regions | ROI нөлөө: Cuts water sourcing and pumping costs significantly; reduces tailings storage facility management complexity.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (500 TPH үйлдвэр) | Our OEM 500 TPH угаах үйлдвэрийн шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Алтны нөхөн сэргэлтийн нийт хувь (Аллювийн) | 85% 90% range depending on clay content | Тогтвортой >92% across variable feeds due to superior scrubbing & concentration design| +3% нь +8% сайжруулалт |
| Үйлдвэрийн хүртээмж (Төлөвлөсөн ажлын цаг) | ~85%, affected by wear part changes & бөглөрөл| >92%, via quickwear part access & clogresistant chutes| +7% more operational time |
| Боловсруулсан тонн тутамд усны хэрэглээ| ~34 cubic meters/ton in openloop systems| <1 cubic meter/ton with optimized closedloop design| Шалтгаална, хамаарна 70% бууруулах |
| Суурилуулах & Ашиглалтын хугацаа| 812 weeks postcomponent delivery| 46 weeks using preassembled skid modules| ~50% илүү хурдан байршуулалт |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Нэрлэсэн боловсруулах хүчин чадал: 500 метр тонн/цаг (Цагдаа), ~1.6 т/м³ материалын нягт дээр үндэслэсэн.
Эрчим хүчний шаардлага: Ойролцоогоор нийт суурилуулсан эрчим хүч 800 950 kw. Primary supply recommended at 400V/50Hz or 480V/60Hz (тохируулах боломжтой).
Материалын үзүүлэлтүүд:
Бүтцийн ган: ASTM A36 / S355JR.
Доторлогоо өмс & Дэлгэц: Элэгдэлд тэсвэртэй ган (AR400/500) and replaceable polyurethane components.
Зуух шахуургууд: Highchrome alloy castings for extended service life.
Физик хэмжээсүүд (Модульчлагдсан): ~40м L x 20m W x 12m H-ийн ердийн ул мөр (байрлалаас хамааран өөр өөр байдаг). Modules designed for standard seacontainer shipping widths.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +50°С хүртэлх орчны температурт зориулагдсан. Тоос дарах систем нь стандарт юм; noise levels comply with ISO standards (<85 dB at operator stations).

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Баруун Африкийн Аллювийн алтны төсөл

Сорилт: A largescale concession with highly variable clay content was causing frequent plugging in existing rotary scrubbers, reducing effective throughput below 350 TPH and trapping fine gold in clay balls.
Хариу: Implementation of our OEMdesigned plant featuring the extendedlength scrubber module paired with the tiered screening system.
Үр дүн: Achieved consistent nameplate capacity of 500 TPH regardless of clay variability. Overall plant availability increased from 78% дээр нь . Combined improvements led to a calculated increase in annual gold production exceeding .

Зүүн өмнөд Азийн элювийн орд

Сорилт: Remote location with severe water scarcity made traditional washing plants economically unviable due to high water transportation costs.
Solution Deployment of our complete washing plant configured with the full intelligent water management loop system.
Results Freshwater consumption reduced from an estimated . This allowed the project to proceed within its environmental license limits while cutting monthly waterrelated logistics costs by approximately .

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our OEM solutions are offered under clear commercial structures designed for capital project planning:

Үнийн шатлал: We offer three primary configurations:
Суурь үйлдвэр: Core scrubbingscreeningconcentration modules as described.
Enhanced Recovery Plant: Base plant plus secondary scavenger concentrator circuit for maximum fine gold capture.
FullClosed Loop Plant: Enhanced plant integrated with thickener/clarifier unit for nearzero water discharge operations.

Нэмэлт шинж чанарууд: Онгоцны эрчим хүч үйлдвэрлэх багцууд, automated dosing systems for clay dispersants, advanced process control (PLC/SCADA) monitoring packages remote data access capability

Үйлчилгээний багцууд: Choose from annual preventive maintenance plans parts consignment agreements onsite technical support contracts Extended warranty coverage is available

Санхүүжилтийн сонголтууд: We work with international export credit agencies project finance specialists equipment leasing companies Flexible payment terms can be structured including milestonebased payments

8.Түгээмэл асуултууд

Q What feed size can this specific handle
A The standard primary scrubber accepts feed up . For larger boulders we recommend pairing the plant with a grizzly feeder or preliminary scalping screen which we can engineer as part of the package

Q How does this integrate into an existing operation
A The modular nature allows it function as standalone greenfield unit upgrade replacement an aging circuit Its electrical control interfaces are designed integration upstream feeding conveyors downstream tailings systems

Q What typical operational staff required run this
A For continuous operation welldesigned central control station typically requires one operator per shift plus one two assistants material handling maintenance Field data indicates crew sizes between people per shift

Q Сэлбэг хэрэгсэл нь олон улсад бэлэн байдаг
A As an OEM we maintain standardized global parts inventory Critical wear items common consumables stocked key logistics hubs ensure lead times Critical components guaranteed be shipped within business days order confirmation

Q What expected timeline from order commissioning
A Following detailed engineering lead time manufacturing delivery typically months Commissioning supervised our engineers requires weeks depending site readiness This timeline based confirmed orders excludes shipping transit which varies destination

Q Can you provide test sample our ore
A Yes We offer benchscale pilotscale testing services our metallurgical laboratory confirm process parameters expected recovery rates before finalizing any plant design recommendations