1. PAINPOINT DRIVE NOLEING

Managing a 250300tph stone crushing plant presents distinct logistical and operational hurdles that directly impact your bottom line. Та тулгарч байна уу:
Тогтворгүй тэжээл & Саад бэрхшээл: Unreliable material flow from primary to secondary/tertiary stages, causing crusher idle time or overload, reducing actual throughput below the designed 250300tph capacity.
Засвар үйлчилгээний хэт их зогсолт: Poor component accessibility and nonmodular design leading to extended shutdowns for liner changes, бүс засвар, or bearing service, алдагдсан үйлдвэрлэлд цагт хэдэн мянган зардал гардаг.
Өндөр ажиллагаатай & Эрчим хүчний зардал: Inefficient plant layout requiring multiple material transfer points and conveyors, inflating power consumption and increasing wear part inventory costs across the entire crushing circuit.
Нарийн төвөгтэй тохиргоо & Захиалга: Multiday assembly/disassembly for plant moves between sites or phases of a project, incurring significant labor costs and delaying revenue generation.

If these challenges sound familiar, the solution lies not just in individual machinery, but in a holistically engineered system. How do you achieve consistent rated capacity while controlling logistical complexity and total cost of ownership?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

OEM 250300tph Чулуу бутлах үйлдвэр нь бүрэн, preengineered stationary or semimobile crushing circuit designed for highvolume production of aggregates for construction, замын Засгийн, болон төмөр замын тогтворжуулагч.

Үйл ажиллагааны ажлын урсгал:
1. Анхдагч бутлах: Dump trucks feed material (жишээ нь e., боржин чулуу, сагссах, шохойн чулуу) into a robust primary jaw crusher for initial size reduction.
2. Дунд шатны скрининг & Дамжуулах: Crushed material is conveyed to a primary screen which separates sized product from oversize material requiring further reduction.
3. Хоёрдогч/Гуравдагч бутлах: Oversize material is routed via closedcircuit conveyors to a cone crusher(s) for precise shaping and final size reduction.
4. Эцсийн скрининг & Хувьцаа: The output from all crushers is screened into specified fractions (жишээ нь e., 05мм, 520мм, 2040мм) мөн зориулалтын овоолго руу шилжүүлнэ.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Их хэмжээний карьерын үйл ажиллагаанд тохиромжтой, Дэд бүтцийн томоохон бүтцийн төсөл (ачаалуур тоглолцох, төмөр зам), болон арилжааны нэгдсэн нийлүүлэгчид тогтвортой байхыг шаарддаг, өндөр тоннын гарц.
Хувьсгал: Not suitable for highly abrasive or sticky materials without specific configuration adjustments. Site requires adequate space for plant layout and stockpile management. A stable electrical supply is necessary for optimal operation.

3. ҮНДСЭН ОНЦЛОГ

Модульчлагдсан гулсалтын загвар | Техникийн үндэслэл: Урьдчилан угсарсан төмөр хийцтэй гулсуурууд нь нэгдсэн зам, шаттай | Үйл ажиллагааны ашиг тус: Газар дээр нь суулгах хугацааг хүртэл бууруулна 60% versus traditional fieldbuilt foundations | ROI нөлөө: Faster commissioning accelerates project payback; ирээдүйн нүүлгэн шилжүүлэлтийг хялбаршуулдаг.

Intelligent Flow Control System | Техникийн үндэслэл: Centralized PLC with variable frequency drives (Vfds) on key conveyors and feeders | Үйл ажиллагааны ашиг тус: Automatically regulates feed rates to prevent crusher choke or starvation; provides operational data logging | ROI нөлөө: Protects major components from damage; optimizes power use with typical energy savings of 812%.

Unified Access & Үйлчилгээний платформууд | Техникийн үндэслэл: 360degree grated platforms around all major service points (уйуу, дэлгэц, шилжүүлэх цэгүүд) | Үйл ажиллагааны ашиг тус: Илүү аюулгүй байдлыг идэвхжүүлдэг, faster routine maintenance and liner changes with standard tools and equipment | ROI нөлөө: Төлөвлөсөн засвар үйлчилгээний зогсолтыг ойролцоогоор бууруулна 30%, Жилийн бэлэн үйлдвэрлэлийн цагийг нэмэгдүүлэх.

HeavyDuty Conveyor Circuit | Техникийн үндэслэл: Channel frame construction with impact beds at loading zones and sealed bearings throughout | Үйл ажиллагааны ашиг тус: Асгаралтыг багасгаж, туузны элэгдлийг багасгана; reduces unscheduled stops due to conveyor failure | ROI нөлөө: Lowers longterm conveyor maintenance costs by an estimated 25% and improves material containment.

Тоос дарах нэгдсэн систем | Техникийн үндэслэл: Strategically placed spray nozzles at all major dust generation points tied to crusher operation sensors | Үйл ажиллагааны ашиг тус: Actively controls airborne particulate without excessive water usage that can create handling issues | ROI нөлөө: Байгаль орчны дүрэм журмыг дагаж мөрдөхөд тусалдаг, болзошгүй торгууль, ажил зогсолтоос зайлсхийх.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Ердийн тохиргоо) | OEM 250300tph үйлдвэрийн шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Үр дүнтэй нэвтрүүлэх чадвар| ~8590% of rated capacity due to bottlenecks| Тогтвортой >95% нэрлэсэн хүчин чадалтай (285tph+) via optimized flow control| +7% Production Volume |
| Нүүлгэн шилжүүлэх хугацаа| 1014 days for disassembly/assembly| 57 days with modular skid design| 50% Сул зогсолт |
| Эрчим хүчний хэрэглээ| Baseline per ton crushed| Шалтгаална, хамаарна 12% lower per ton via VFD optimization & efficient layout| 12% Үйл ажиллагааны зардал |
| Major Maintenance Duration| ~24 hours for cone crusher liner change| ~16 hours with enhanced access platforms| 33% Service Window |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Төлөвлөсөн хүчин чадал: 250 300 метр тонн/цаг (varies based on material hardness & final product size).
Анхдагч crusher: Хацарт бутлуурын загвар [жишээ нь e., JC1303], Feed Opening ≥900x1200mm.
Хоёрдогч/Гуравдагч бутлуур: Гидравлик конусан бутлуурын загвар [жишээ нь e., HPC315], with automatic setting adjustment.
Дэлгэцийн хэрэгсэл: Multideck Vibrating Screens (2 нэгж), total screening area ≥15m².
Цалин зүй: Total installed power ~450500 kW; recommended mains supply voltage: 400V/50Hz эсвэл тохируулсан.
Материалын үзүүлэлтүүд: Handles compressive strength ≤350MPa; maximum feed size ≤750mm.
Физик хэмжээсүүд (ойролцоогоор.): Entire plant footprint ~75m L x 45m W x 15m H (subject to final layout).
Байгаль орчны үйл ажиллагааны хүрээ: Орчны температур 20 ° C-аас + 45 ° C-д зориулагдсан; dust emission levels compliant with standard regulations (<20mg/Nm³ with suppression active).

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Том оврын боржин чулуун карьерын өргөтгөл

Сорилт: An existing quarry needed to increase output from 180tph to over 280tph within a constrained site area while minimizing disruption to current operations.
Хариу: Implementation of the OEM 300tph Stone Crushing Plant in a compact Ushaped layout using modular skids installed adjacent to the existing line during normal operation.
Үр дүн: Achieved sustained throughput of 295tph after commissioning. The modular installation reduced expansion downtime by three weeks compared to traditional methods.

Хурдны зам барих томоохон төсөл

Сорилт: A contractor required multiple mobile setups across a linear project but faced high mobilization costs and inconsistent aggregate quality between batches.
Solution Deployment of two semimobile OEM 250tph plants at strategic locations along the corridor using the rapidrelocation skid design.
Results Maintained consistent spec material supply across all project segments Reduced total setup/teardown labor costs by an estimated 40% versus conventional mobile units achieving better product uniformity

Commercial Aggregate Producer

Challenge High energy bills frequent conveyor belt failures were eroding profit margins on fixed price contracts
Solution Replacement of an aging disparate setup with the integrated OEM 280tph plant featuring the intelligent flow control system heavy duty conveyors
Results Documented annual energy savings of Field data shows improvement in conveyor component life reducing spare parts inventory cost by

АРИЛЖААНЫ ХЭРЭГЛЭЭ

The investment in an OEM 300tph Stone Crushing Plant is structured around providing predictable total cost

Үнийн шатлал:
Base Configuration Includes primary jaw secondary cone screening basic conveyors electrical control panel starting from range e g $850 $1M subject to currency location
Premium Configuration Adds tertiary crusher for finer products advanced dust suppression full automation package enhanced wear liners range e g $1 $1М
Optional Features On board generator sets extra stockpile conveyors automated lubrication systems remote monitoring telemetry water recycling systems

Үйлчилгээний багцууд:
Standard Warranty months on machinery months on electrical
Extended Service Plans Annual inspection programs guaranteed parts availability critical spares kits
On Site Training Comprehensive operator maintenance team training included at commissioning

Financing Options Available through partnered financial institutions including equipment leasing long term rental purchase plans tailored to match your project cash flow

Түгээмэл асуултууд

What if my raw material hardness exceeds your specification The plant can be configured with specific crusher models liners suited for higher abrasion Contact engineering support for a review based on your sample analysis

How quickly can we expect delivery after order Lead times vary but typical delivery for a standard tph plant is months ex works Expedited options may be available

Is this plant compatible with our existing equipment such as loaders screens Yes The control system can be adapted interfaces provided Standard discharge heights conveyor widths are designed industry compatibility Integration studies are recommended

What kind of personnel are required operate this system Efficient operation requires trained loader operator control room monitor general maintenance technician The system centralizes controls reducing manpower needed versus dispersed setups

Are spare parts readily available Genuine OEM parts are stocked regional distribution centers globally Critical wear parts like mantles concaves jaw plates are assigned item numbers guaranteed availability under service agreements