1. PAINPOINT DRIVE NOLEING

Managing a stone quarry crushing plant presents persistent operational and financial challenges. Та маргаж байна уу:
Хэт их зогсолт: Доторлогооны өөрчлөлтийг төлөвлөөгүй зогсоох, бөглөрөл, or mechanical failures, үйлдвэрлэлийн алдагдал, сул зогсолттой ажиллах хүчинд цагт хэдэн мянган долларын өртөгтэй.
Тохиромжгүй бүтээгдэхүүний гарц: Poorly calibrated or worn crushing stages producing offspec aggregate, дээд зэргийн бүтээгдэхүүний гарцыг бууруулж, дахин бутлахыг албадан.
Spiraling Maintenance Costs: Frequent replacement of highwear components like mantles, дүрэм, болон эрүүний хавтан, coupled with high labor hours for servicing.
Эрчим хүчний өндөр эрч хүч: Inefficient crushing chambers and drives that consume excessive power per ton of processed material, ашгийн хэмжээг шууд бууруулж байна.
Уян хатан бус тохиргоо: A plant that cannot be easily adjusted to meet changing market demands for different aggregate sizes or volumes.

Хэрэв эдгээр асуудлууд танил сонсогдож байвал, the efficiency of your entire operation hinges on the core of your process: the primary crushing station. The right ODM stone quarry crushing plant solution must address these points directly with proven engineering.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Энэ бүтээгдэхүүн нь хүнд даацын бүтээгдэхүүн юм, stationary primary jaw crusher plant, engineered as the first reduction stage in a hard rock quarry operation. It is designed to receive blasted feed from haul trucks and reduce large boulders (1200 мм хүртэл) to manageable sizes for secondary crushing.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээлийн хэрэглээ: Dump trucks deposit shot rock into a rugged steel apron feeder.
2. Анхдагч бутлах: The apron feeder conveys material at a controlled rate into the jaw crusher, where compressive force breaks the rock.
3. Анхан шатны үзлэг & Тойрох: A grizzly section ahead of the crusher removes natural fines, while an integrated bypass chute handles oversize or uncrushable material.
4. Бүтээгдэхүүний тээвэрлэлт: Crushed product is discharged onto a main conveyor belt for transport to the next stage of the processing circuit.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Ideal for hightonnage production of granite, сагссах, шохойн чулуу, болон бусад зүлгүүрийн дүүргэгч. Suited for permanent installation in largescale commercial quarries.
Хувьсгал: Not designed for portable applications, very sticky or claybound materials without preprocessing, or as a standalone finishing plant without secondary/tertiary stages.

3. ҮНДСЭН ОНЦЛОГ

Гүн бутлах танхим & Оновчтой кинематик | Техникийн үндэслэл: Нэхэх өнцөг нэмэгдэж, бутлах цохилт нь урт болно | Үйл ажиллагааны ашиг тус: Higher volume reduction per cycle, reducing cycle count and wear | ROI нөлөө: Шалтгаална, хамаарна 15% higher throughput capacity within the same footprint

Гидравлик унтраалга & Тохируулах систем | Техникийн үндэслэл: Сунгах, цэвэрлэх зориулалттай сольж болох гидравлик цилиндр | Үйл ажиллагааны ашиг тус: Enables quick clearing of tramp metal and chamber blockages in minutes vs. цаг; allows safe CSS adjustment under load | ROI нөлөө: Reduces downtime events by an average of 80% for chamberrelated stoppages

QuarryGrade Heavy Duty Frame | Техникийн үндэслэл: Fabricated steel plate design with reinforced stress points and finite element analysis (FEA) validation | Үйл ажиллагааны ашиг тус: Withstands continuous highimpact loading and cyclic stress without frame fatigue or cracking | ROI нөлөө: Гамшигт хүрээний эвдрэлийн эрсдлийг арилгана, ашиглалтын хугацааг уртасгах 20 жил

Моторын нэгдсэн бааз & Жолооны хамгаалалт | Техникийн үндэслэл: Unified baseplate for crusher and motor with full perimeter guarding | Үйл ажиллагааны ашиг тус: Simplifies alignment during installation; provides inherent safety compliance; reduces installation time by approximately 30% | ROI нөлөө: Lowers total installed cost and ensures immediate operational safety compliance

WedgeBased Jaw Plate Retention System | Техникийн үндэслэл: Mechanical wedge lock system secures jaw plates without backing resin | Үйл ажиллагааны ашиг тус: Allows fast replacement of jaw liners; typically completed in under 4 hours by a standard maintenance crew | ROI нөлөө: Increases plant availability and reduces labor costs associated with liner maintenance

Төвлөрсөн автомат тосолгооны систем | Техникийн үндэслэл: Programmable lubrication unit serving all key crusher bearings | Үйл ажиллагааны ашиг тус: Ensures consistent, correct lubrication intervals without operator intervention; provides fault alerts for flow issues | ROI нөлөө: Холхивчийн ашиглалтын хугацааг хүртэл уртасгана 40%, preventing costly unscheduled bearing failures

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Дундаж) | This Primary Crushing Plant Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Бэлэн байдал (Төлөвлөсөн ажлын цаг) | 9294% | 9698%+ | +46% |
| Дотор солих хугацаа (Заг хөмсөг) | 68 цаг (багийн хамааралтай) | 3,200 цаг| +60% |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын тэмдэглэгээ: PEV145
Тэжээх: 1400мм х 1100 мм
Макс тэжээлийн хэмжээ: 1200mm
Хаалттай хажуугийн тохиргоо (Css) Бэлчээр: 150mm 280mm
Хүчин чадлын хүрээ (Материалаас хамаарч өөр өөр байдаг & Css): 450 850 MTPH
Жолооны эрчим хүчний шаардлага: 200 kw (250 Царгуур) Electric Motor
Бутлуурын жин (excluding feeder & дамжуулагч): ~62,000 кг
Total Plant Footprint (LxW): Ойролцоох. 18м x 8м
Хүрээний материал: ASTM A36 Steel Plate (>50mm thick at critical points)
Jaw Plate Material: Mn18cr2 / TIC Insert Hybrid Alloy
Ашиглалтын температурын хүрээ: 30°C-аас +45 °C хүртэл
Тоос ялгаруулалтын хяналт: Prepared for direct connection to dry fog or baghouse system.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Granite Quarry Expansion Project in Southeast Asia

Сорилт: An existing quarry needed to double output but had space constraints for new primary crushing infrastructure. The existing plant suffered from low throughput and daily blockages.
Хариу: Implementation of a single highcapacity PEV145 primary jaw crusher plant with an optimized deepchamber design and hydraulic toggle system replaced two older units.
Үр дүн: Хүрсэн a 120% increase in primary circuit throughput within a similar footprint. Blockagerelated downtime decreased from an average of 10 hours/week to under 1 hour/week.

HighAbrasion Basalt Operation in North America

Сорилт: Extremely abrasive basalt was causing jaw plate wear costs to become prohibitive at over $0.12 боловсруулсан тонн тутамд.
Хариу: Deployment of this crushing plant equipped with proprietary TIC insert hybrid jaw plates and a centralized automated greasing system.
Үр дүн: Field data shows jaw liner life increased by approximately 70%, reducing wear cost per ton to under $0.07. Consistent automated lubrication contributed to zero bearingrelated failures in the first two years of operation.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

The capital investment for a complete primary crushing station is significant but defined by clear tiers based on configuration:

Үндсэн тоног төхөөрөмжийн түвшин ($XXXk $XXXk): Includes core jaw crusher on motor base apron feeder grizzly section discharge conveyor walkways ladders basic guarding electrical control panel with motor starters.

Нэмэлт шинж чанарууд:
Onboard dust suppression spray system (+$XXk)
Advanced PLC automation package with remote monitoring (+$XXk)
Heavyduty skid foundation vs concrete foundation (+$XXk)
Spare parts starter kit liners toggle seats bearings (+$XXk)

Үйлчилгээний багцууд:
1.Preventive Maintenance Plan scheduled inspections parts discounts technical support.)
2.Comprehensive Lifecycle Contract includes all planned maintenance wear parts replacements fixed annual fee.)

Financing Options are available through our partners including equipment leasing capital loans payperton agreements structured over terms.

Түгээмэл асуултуудын хэсэг

Q1 Is this primary crushing plant compatible with my existing secondary cone crushers conveyors?
A1 Yes industrystandard discharge heights belt widths are accommodated Our engineering team will review your downstream equipment specifications ensure seamless integration into your current flow.

Q2 What is the expected impact on my overall plant energy consumption?
A2 Field data from comparable installations shows total energy consumption per ton can decrease between due higher throughput efficiency reduced recirculating load from better primary reduction Consult our team sitespecific analysis.

Q3 How does your pricing compare building customdesigned solution?
A3 As ODM manufacturer we offer significant cost advantages over fully custom engineered designs while maintaining applicationspecific performance Standardized modular design reduces manufacturing lead times typically delivering within weeks not months.

Q4 What are typical installation commissioning requirements?
A4 We provide detailed foundation drawings general arrangement diagrams comprehensive commissioning checklist Our team can supervise installation startup ensure optimal performance training provided your operations maintenance staff included purchase agreement.

Q5 What warranty coverage provided?
A5 We offer standard months warranty defects materials workmanship Extended warranty packages major components structures available purchase Warranty terms clearly outlined commercial proposal documentation.

Q6 Can you supply complete processing plant just primary stage?
A6 While we specialize primary secondary crushing solutions we act main contractor partner network reputable suppliers screens conveyors washing systems deliver turnkey project scope required Your project manager will coordinate all aspects single point contact simplify procurement process you