H1: ODM Stationary Crushing & Шигших үйлдвэр: Engineered for Maximum Uptime and Tonnage

1. Addressing Your Core Operational Challenges in Aggregate Production

Managing a fixed crushing site presents distinct, үнэтэй сорилтууд. Downtime isn't just lost production; it's missed contracts and eroding margins. Та тулгарч байна уу:
Төлөвлөөгүй зогсолт: Холхивчийн эвдрэл, бутлуурын бөглөрөл, and conveyor issues can halt your entire line. Every hour of downtime can cost thousands in lost revenue and idle labor.
Тохиромжгүй эцсийн бүтээгдэхүүн: Fluctuations in feed material or improper calibration lead to offspec aggregate, бүтээгдэхүүнээс татгалзахад хүргэдэг, дахин бутлах зардал, болон үйлчлүүлэгчийн харилцааг гэмтээсэн.
Засвар үйлчилгээний өндөр төвөгтэй байдал: Disjointed equipment from multiple suppliers creates a spare parts nightmare and extends maintenance windows, straining your operational budget.
Үр ашиггүй материалын урсгал: Bottlenecks between crushing stages or screening units cap your plant's true capacity, forcing you to run longer hours at higher cost per ton.
Үйл ажиллагааны зардал нэмэгдэж байна: Эрчим хүч багатай хөтчүүд, элэгдлийн хэсгийн хэт их хэрэглээ, and high manual labor for monitoring directly reduce your profitability per cubic meter.

The question is not just how to crush rock, but how to build a reliable, predictable production asset. The solution lies in a fully integrated system designed from the ground up for synchronized performance.

2. Бүтээгдэхүүний тойм: The Integrated Stationary Crushing & Шигших үйлдвэр

The ODM Stationary Crushing & Screening Plant is a complete, hardwired processing circuit engineered for highvolume aggregate production in quarrying and mining applications. It transforms raw feed (0800мм) into precisely graded final products (жишээ нь e., 05мм элс, 520мм дүүргэгч).

Үйл ажиллагааны ажлын урсгал:
1. Анхдагч хооллолт & Бишрэх: Dump trucks feed a vibrating grizzly feeder which removes fines and directs oversize to a robust primary jaw crusher for initial size reduction.
2. Завсрын боловсруулалт & Дэлгэц авах: Crushed material is conveyed to a secondary cone crusher for further reduction. Output is then routed to a multideck vibrating screen for classification.
3. Бүтээгдэхүүнийг ангилах & Хувьцаа: Onspec material from each screen deck is conveyed to designated stockpiles. Oversize is recirculated back to the appropriate crusher in a closedcircuit loop.

Хэрэглээний хамрах хүрээ: Ideal for hightonnage production of aggregates for concrete, барагшин, and road base. Suitable for processing granite, сагссах, шохойн чулуу, and other abrasive ores.

Хувьсгал: This is a fixedinstallation solution requiring foundational concrete works and grid power connection. Энэ нь байнга нүүлгэн шилжүүлэхэд зориулагдаагүй болно.

3. Үндсэн шинж чанарууд: Инженерчлэл нь үйл ажиллагааны ROI-тэй нийцдэг

Модульчлагдсан бүтцийн хүрээ | Техникийн үндэслэл: Угсармал, hightensile steel sections with machined connection points | Үйл ажиллагааны ашиг тус: Илүү хурдан идэвхжүүлдэг, more precise onsite installation with reduced crane time and foundation work | ROI нөлөө: Cuts installation timeline by up to 30%, reducing timetorevenue.

Төвлөрсөн PLC хяналтын систем | Техникийн үндэслэл: Хүний машин интерфэйстэй програмчлагдсан логик хянагч (HMI) самбар | Үйл ажиллагааны ашиг тус: Allows singleoperator monitoring and control of the entire flow from feeder to final conveyor; оношилгооны сэрэмжлүүлэг өгдөг | ROI нөлөө: Reduces labor requirements by approximately 1 FTE per shift while improving response time to anomalies.

HeavyDuty Vibrating Screen with QuickDeck Change | Техникийн үндэслэл: Rubbermounted screen box with tensioned wedgewire or polyurethane panels | Үйл ажиллагааны ашиг тус: Minimizes vibration transfer to structure; allows screen media replacement in hours vs. өдрүүд | ROI нөлөө: Increases annual availability by ~2% and reduces maintenance labor costs.

Crusher Cavity Optimization | Техникийн үндэслэл: Computeraided design of crushing chamber geometry matched to expected feed material | Үйл ажиллагааны ашиг тус: Maximizes reduction ratio per pass, improves product shape (Хүю Бид), and promotes even wear liner utilization | ROI нөлөө: Boosts throughput by 515% while extending wear part life cycles.

Тоос дарах & Хамгаалалтын систем | Техникийн үндэслэл: Strategically placed spray nozzles at transfer points with encapsulation skirts | Үйл ажиллагааны ашиг тус: Тоосонцрын ялгаруулалтын зохицуулалтын шаардлагыг хангана; protects bearings and motors from dust ingress | ROI нөлөө: Avoids regulatory fines and reduces premature bearing failures by an estimated 40%.

Layered Walkways & Засвар үйлчилгээний платформууд | Техникийн үндэслэл: Full perimeter access with safety handrails integrated into the plant design | Үйл ажиллагааны ашиг тус: Enables safe visual inspections, routine greasing, and component servicing without specialized scaffolding | ROI нөлөө: Promotes proactive maintenance culture; reduces risk of safety incidents and associated downtime/costs.

4. Өрсөлдөх давуу тал: Гүйцэтгэлийн тоогоор илэрхийлэгдэх ашиг

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | ODM Stationary Plant Solution | Баримтжуулсан давуу тал |
| : | : | : | : |
| Үйлдвэрийн хүртээмж (Төлөвлөсөн ажлын цаг) | 9092% | 9496%| +4% Сайжруулалт |
| Боловсруулсан тонн тутамд эрчим хүчний хэрэглээ| Чулуулгийн төрлөөс хамааран өөр өөр байдаг| Optimized motor loads & үр ашигтай хөтчүүд| Шалтгаална, хамаарна 12% Бууралт |
| Метрик тонн тутамд элэгдлийн хэсгийн өртөг| $0.85 $1.10 Гурш| Matched chamber design & хайлш сонгох| 1520% Бууралт |
| Суурилуулах & Ашиглалтын хугацаа| 810 Долоо хоног (from foundation)| Modular frame & урьдчилан угсарсан нэгжүүд| ~30% Faster (67 Долоо хоног)|
| Required Operating Labor per Shift| 34 Personnel| Centralized PLC control system| -аар бууруулсан 1 Operator |

5. Техникийн үзүүлэлт

Дизайн хүчин чадлын хүрээ: 200 800 Цагдаа (configurable based on model).
Эрчим хүчний үндсэн шаардлага: 400V/50Hz эсвэл 480V/60Hz; Суулгасан нийт хүч: 350kW 800kW.
Үндсэн материалын үзүүлэлтүүд:
Бутлуур доторлогоо: Манганы ган (14%,18%,22%) or Chrome Iron Alloy options.
Дэлгэцийн тавцан:Tensioned Polyurethane or HighCarbon Steel Wire Mesh.
Туузан дамжуулагч:Synthetic Fabric Ply (EP630/3) with minimum 12mm top cover.
Бүтцийн ган:S355JR grade with hotdip galvanized finish on walkways.
Typical Physical Footprint (for a 350TPH plant): ~35м (Дээд) х 22м (Үнэр) х 15м (Х).
Байгаль орчны үйл ажиллагааны хүрээ: Орчны температур 20 ° C-аас + 45 ° C хүртэл; тоосны ялгаруулалтын түвшинтэй нийцэж байна <10mg/Nm³ standards when used with suppression system.

6. Хэрэглээний хувилбарууд

Боржингийн карьерыг өргөтгөх төсөл

Сорилт:A quarry needed to increase output by over 60% but had limited space for plant expansion within their existing lease boundary.Solution:Компакт,OEMdesigned threestage crushing circuit was installed,fitting into the footprint of an older twostage plant.The design included a large primary jaw crusher followed by two secondary cone crushers in parallel configuration feeding shared screens.This allowed higher throughput without increasing land use.The centralized control system was integrated into their existing site office via fiber optic cable.The new layout reduced internal haulage distances significantly.Retrofitted spray systems kept dust under control during blasting operations near residential areas.Finally,the modular construction allowed commissioning during planned seasonal shutdown minimizing disruption.Financing was secured through an equipment lease agreement preserving capital for other site improvements.Regular service visits ensured optimal performance throughout the warranty period leading them purchase an extended coverage plan.This holistic approach transformed their operational constraints into competitive advantage securing several large infrastructure contracts previously out reach due capacity limitations

Цементийн үйлдвэрийн тэжээлийн шохойн чулуу боловсруулах

Сорилт:A cement producer required consistent 25mm feed for their raw mill,but variations in quarry moisture content caused frequent clogging in their existing impact crusher.Solution:The implementation featured a primary jaw crusher followed by a heavyduty cone crusher equipped with automated setting regulation.Air cannons were installed at key hopper points,and conveyor skirts were extended.The PLC system was programmed to adjust feeder speed based on crusher motor load.Field data after six months showed clogging events reduced by over95%.Product consistency improved dramatically meeting the 25mm spec99.%of the time.This reliability allowed the cement kiln department optimize their own processes knowing raw material supply would be uninterrupted

Хотын дэд бүтцийн төслийн дахин боловсруулалт

Сорилт:A major road construction project mandated onsite recycling of demolished concrete to reduce truck traffic environmental impact but faced strict noise dust regulations tight urban site.Solution:A semimobile configuration was deployed featuring extensive acoustic enclosures around all major noise sources like crushers screens fully enclosed conveyors waterbased dust suppression systems every transfer point.The plant processed over500000tons recycled concrete aggregate meeting all stringent local environmental standards avoiding thousands truck movements city center

Арилжааны асуудал

Pricing is structured around plant capacity,customization level,and chosen component brands(e.g.,crusher motor manufacturer).We offer three primary tiers:

1.Үндсэн тохиргооны түвшин:Covers core functionality standard components proven reliability suitable budgetconscious operations seeking essential performance.Pricing typically ranges from$750000to$1million USD depending capacity

2.Гүйцэтгэлийн түвшин(Санал болгож байна):Includes features like centralized PLC automation premium wear liners enhanced dust suppression walkways platforms.Pricing typically ranges from$ million$ million USD

3.Түлхүүр гардуулах дээд зэрэглэлийн түвшин:Fully customized solution including advanced predictive monitoring sensors extended warranty comprehensive operator training package civil engineering drawings support.Pricing determined specific project scope

Нэмэлт функцүүдийн шинэчлэлтүүд:
Advanced vibration monitoring sensors critical bearings
Автомат тосолгооны систем
Overband magnetic separator ferrous metal removal
Additional finished product conveyor stackers
Сэлбэг хэрэгслийн гарааны иж бүрдэл

Үйлчилгээг дэмжих багцууд:
Standard Warranty months parts labor excluding wear items
Extended Coverage Plans years available purchase
Annual Maintenance Contracts include scheduled inspections priority technical support discounted spare parts
OnDemand Field Service Technician dispatch available global network partners

Санхүүжилтийн сонголтууд:
We work accredited financial partners offer:
Equipment leasing structures preserve working capital
Term loans competitive rates project financing
RentaltoOwn programs lower initial commitment

Түгээмэл асуултуудын хэсэг

What if my feed material hardness changes frequently?
Our cone crushers recommended Performance Tier feature hydraulic adjustment CSS clearing allow quick adaptation different rock characteristics without stopping process ensuring consistent output quality varying conditions

How does this integrate existing equipment like my primary excavator loaders?
Plants designed flexible feeding arrangements accommodate different loading methods We provide interface specifications hopper heights capacities ensure compatibility your current loading fleet minimizing integration issues

Ямар ердийн хар тугалга хугацаа хүргэх ашиглалтанд оруулах?
For standard configurations lead time typically weeks exworks following deposit receipt Site commissioning supervised our engineers requires approximately weeks depending complexity local readiness

Дэлхий даяар сэлбэг хэрэгсэл бэлэн байдаг?
Yes maintain strategic inventory critical components partner global logistics providers ensure expedited shipping Additionally provide detailed part numbers crossreferences equivalent items facilitate local sourcing noncritical parts where appropriate

Операторын сургалт санал болгож байна уу?
Yes comprehensive training included Turnkey Tier optional others covers normal operation routine maintenance troubleshooting safety procedures Training conducted both our facility yours ensure competence confidence your team