ODM Stone Crusher Plant Competitive Price
1. PAINPOINT DRIVE NOLEING
Are escalating operational costs and unpredictable availability eroding your aggregate production margins? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, the core challenges of a stone crusher plant often center on three critical areas:
Төлөвлөөгүй завсарлага: Холхивчийн эвдрэл, component wear, and unexpected breakdowns halt your entire production line. Industry data indicates that for a midsized quarry, every hour of crusher downtime can result in over $1,000 in lost revenue and idle labor.
Тогтворгүй гаралт & Чанартай: Fluctuations in feed size or material hardness lead to variable final product gradation, failing to meet strict project specifications and resulting in rejected loads or costly reprocessing.
High Operational Expenditure: Soaring energy consumption from inefficient crushing chambers, combined with the frequent need for manual adjustment and highcost replacement parts for wear components, directly impacts your costperton metric.
Is your current crushing solution a constant source of reactive maintenance and financial leakage? What if you could implement a plant engineered from the outset for durability, бүтээмж, and predictable operation?
2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ: ODM STONE CRUSHER PLANT
Our ODM Stone Crusher Plant is a stationary or semimobile crushing circuit engineered for highvolume production of aggregates (05mm, 520mm, 2040mm) from primary rock types like granite, сагссах, шохойн чулуу, болон голын чулуу.
Үйл ажиллагааны ажлын урсгал:
1. Анхдагч бутлах: Dump feed is reduced by a robust jaw crusher or gyratory crusher to a manageable size (ихэвчлэн <250mm).
2. Дунд & ТОНОГ ТӨХӨӨРӨМЖ: Material is conveyed to cone crushers or impact crushers for further size reduction and shaping to meet required specifications.
3. Дэлгэц авах & Ангилал: Чичиргээт дэлгэц нь буталсан материалыг нарийн бүтээгдэхүүний фракц болгон ялгадаг; oversize material is recirculated back to the appropriate crusher.
4. МАТИС: A network of conveyors efficiently moves material between stages and to final stockpiles.
Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Их хэмжээний карьерын үйл ажиллагаанд тохиромжтой, infrastructure projects (авто зам/хурдны зам барих), commercial concrete batching plants, and railway ballast production requiring consistent output from 150 нь 800+ Цагдаа.
Хувьсгал: Not designed for processing highly abrasive ores (жишээ нь e., таконит) without specific liner configurations. Хамгийн их тэжээлийн хэмжээг сонгосон бутлуурын загвараар тодорхойлно.
3. ҮНДСЭН ОНЦЛОГ
Модульчлагдсан хүрээний дизайн | Техникийн үндэслэл: Урьдчилан боловсруулсан, bolttogether heavyduty steel structure | Үйл ажиллагааны ашиг тус: Сайтыг суулгах хугацааг хүртэл бууруулна 30% versus welded designs; үйлдвэрийг ирээдүйд дахин тохируулах эсвэл нүүлгэн шилжүүлэх боломжийг олгодог | ROI нөлөө: Lower capital installation costs and preserved asset flexibility extend plant lifecycle value.
Intelligent Crushing Chamber Geometry | Техникийн үндэслэл: CADoptimized liner profiles and kinematics based on feed material analysis | Үйл ажиллагааны ашиг тус: Maintains consistent cavity volume throughout the wear cycle for stable output gradation and reduced frequency of manual adjustment | ROI нөлөө: Improves product yield within spec by an estimated 812%, reducing waste.
Төвлөрсөн тос тосолгооны систем | Техникийн үндэслэл: Автоматжуулсан, programmable lubrication unit with blockage detection | Үйл ажиллагааны ашиг тус: Ensures optimal bearing lubrication across all major crushers under all operating conditions; eliminates manual greasing errors and intervals | ROI нөлөө: Field data shows a correlated 40% reduction in premature bearing failures, directly lowering parts costs and downtime.
PLC-д суурилсан процессын хяналт & Дуусг m түвшин | Техникийн үндэслэл: Хүний машин интерфэйс бүхий үйлдвэрлэлийн програмчлагдсан логик хянагч (HMI) displaying amperage, даралт, хэм | Үйл ажиллагааны ашиг тус: Operators can monitor plant health in realtime; automated safety interlocks prevent catastrophic damage from tramp metal or overloads | ROI нөлөө: Enables predictive maintenance scheduling and protects major components from avoidable failure.
HighStrength AbrasionResistant Steel Components | Техникийн үндэслэл: Use of AR400/500 steel in hoppers, бяоётай, and skirting at highwear points | Үйл ажиллагааны ашиг тус: Significantly extends service life in highabrasion transfer zones compared to mild steel; reduces frequency of patching and replacement | ROI нөлөө: Lowers longterm maintenance material costs and associated labor.
Tier4 Final / EU Stage V DieselElectric Option | Техникийн үндэслэл: Diesel generator set powering allelectric drives on conveyors and screens | Үйл ажиллагааны ашиг тус: Provides full operational mobility without reliance on grid power; meets global emissions standards for flexible deployment | ROI нөлөө: Eliminates costly grid connection in remote sites while maintaining environmental compliance.
4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД
| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | Our ODM Stone Crusher Plant Solution | Баримтжуулсан давуу тал |
| : | : | : | : |
| Overall Mechanical Availability (Жилийн) | 90 92% | >95% Target Design Standard| +3% нь +5% Сайжруулалт |
| Боловсруулсан тонн тутамд эрчим хүчний хэрэглээ (кВт.ц/т) Чулуулгийн төрлөөс хамааран өөр өөр байдаг. Baseline = Limestone. Industry average derived from published case studies.| ~ 0.8 1.0 кВт.ц/т| Optimized drive packages aim for ~0.7 0.9 кВт.ц/т| Up to ~12% Reduction |
| Wear Life of Primary Jaw Liners (Зүлгүүрийн боржин чулуу) Mn18Cr2 standard castings.| ~120,000 tons| Premium Mn22Cr2 optional liners target ~150,000 tons| +25% Improvement Available |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (MTBF) Major Drives & Bearings Based on historical service data across comparable installations.| ~4,500 hours| Design targets >6,000 hours through superior sealing/lubrication systems.| +33% Improvement Target |
5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД
Хүчин чадлын хүрээ: -аас тохируулах боломжтой 150 TPH хүртэл 800+ TPH nominal capacity.
Эрчим хүчний шаардлага: Total connected load typically between 400kW 1200kW depending on configuration. Options include direct grid connection (380V/50Hz эсвэл 480V/60Hz) or integrated dieselelectric power pack.
Материалын үзүүлэлтүүд: Primary structures fabricated from Q345B steel; highwear areas utilize AR450 abrasionresistant steel liners; crusher frames are highgrade cast steel or fabricated alloy steel.
Физик хэмжээсүүд (Тохиргооны жишээ): A typical threestage plant footprint may approximate 65m (Дээд) х 45м (Үнэр) х 18м (Х). Модульчлагдсан загвар нь сайтын хязгаарлалтад дасан зохицох боломжийг олгодог.
Байгаль орчны үйл ажиллагааны хүрээ: Designed for ambient temperatures from 20°C to +45°C with optional coldweather or dustsuppression packages available.
6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА
Highway Construction Project – Remote Location
Сорилт: A contractor needed consistent Class I & II aggregates for a new highway section with no local grid power access. High mobilization/demobilization speed was critical due to tight project timelines.
Хариу: Implementation of a semimobile ODM Stone Crusher Plant with integrated Tier4 Final diesel power pack and three crushing stages.
Үр дүн: The plant was commissioned within one week of arrival on site. It achieved an average output of 320 TPH meeting all gradation specs without reliance on external utilities.
Худалдааны боржингийн карьерын өргөтгөл
Сорилт: An existing quarry faced declining product quality consistency due to an aging secondary/tertiary circuit leading to excessive recirculating load (~40%) energy waste.
Хариу: Replacement of the old tertiary cone crushers with new models featuring intelligent chamber geometry within an optimized ODM circuit layout.
Үр дүн: Recirculating load decreased to approximately 28%. This improved net throughput by 15% while reducing specific energy consumption by an estimated 9%, enhancing overall margin per ton processed.
7 АРИЛЖААНЫ ХЭРЭГЛЭЭ
Our ODM Stone Crusher Plants are offered under clear commercial frameworks:
Үнийн шатлал: Pricing scales according to capacity throughput design complexity:
Tier I Basic Configuration Standard duty primary jaw secondary cone basic screening
Tier II Enhanced Configuration Heavy duty primary premium cone multi stage screening dust suppression
Tier III Custom Turnkey Solution Full electrical automation remote monitoring advanced environmental controls
Optional Features Premium wear liners automatic level sensors magnetic separators sound attenuation enclosures extended walkways service platforms
Үйлчилгээний багц боломжтой:
Basic Warranty Coverage standard parts labor warranty period
Annual Maintenance Contract scheduled inspections preventive maintenance parts discounts
Full Service Agreement includes guaranteed availability performance metrics consumables management
Financing Options We work with international export credit agencies equipment finance partners offer competitive leasing rental purchase structures suit project cash flow requirements
8 Түгээмэл асуултууд
Q What level foundation preparation required?
A Detailed civil engineering drawings provided require stable compacted ground minimal concrete foundations modular design reduces concrete volume versus traditional plants
Q How does ensure compatibility existing equipment?
A Our engineering team conducts pre sale review proposed layout feed characteristics can adapt transfer points conveyor lengths integrate certain existing units like primary screens
Q What typical lead time delivery commissioning?
A For standard configurations lead time ranges months ex works Site commissioning supervised our engineers typically requires weeks depending complexity includes operator training
Q Are spare parts readily available internationally?
A We maintain global network certified warehouse partners provide genuine spare parts support Critical wear items commonly stocked ensure minimal logistics delay
Q Can operate extreme cold climates?
A Yes optional packages include heated lube oil systems cold start battery packages insulated piping enclosures critical components ensure reliable operation sub zero temperatures
Q What process guarantee product gradation?
A While final gradation depends feed material characteristics we provide performance guarantees overall throughput mechanical availability based agreed test protocols commissioning
Q Do offer financing large capital purchases?
A Yes we have established relationships several international finance institutions assist structuring purchase lease arrangements improve project economics