1. PAINPOINT DRIVE NOLEING

Тогтворгүй дамжуулалтаас болж алт олборлох үйл ажиллагааг та удирдаж байна уу?, засвар үйлчилгээний хэт их зогсолт, мөн урьдчилан таамаглах боломжгүй үйл ажиллагааны зардал? Legacy crushing and grinding circuits often struggle with hard rock ores, leading to suboptimal liberation and gold losses in tailings. The challenges are quantifiable: unplanned stoppages for liner changes and mechanical repairs, боловсруулсан тонн тутамд эрчим хүчний зарцуулалт өндөр, and the constant labor required for manual operation and monitoring. These factors directly erode your profit margin. Is your current mineral processing equipment delivering the reliable, тустай, and costeffective performance required in today’s market? The solution lies in a purposeengineered ODM stamp mill designed for modern gold mining operations.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

This product is a heavyduty ODM (Жинхэнэ загвар үйлдвэрлэгч) stamp mill engineered for the primary crushing and coarse grinding of goldbearing quartz rock and other ores. Its operational workflow is a proven, mechanically robust process:
1. Ore Feeding: Runofmine (Омын) ore is fed into a enclosed mortar box.
2. Бишрэх & Цайны нунтаг: Механикаар өргөгдсөн тамга (heavy iron rods) хүдэр дээр буулгахаар ялгардаг, repeatedly pulverizing it through impact.
3. Слерс үүсэх: Water is introduced to create a slurry of crushed material.
4. Ахах: The slurry passes through a perforated screen plate at the end of the mortar box, ensuring controlled particle size.
5. Алтны нөхөн сэргээлт: The discharged slurry flows to downstream processes like sluices or amalgamation plates for gold concentration.

Application scope includes primary comminution for small to midscale hard rock gold mining operations, намжн сарын станц, болон түүхэн дурсгалт газрыг дахин боловсруулах. It is particularly suited for vein material where freemilling gold is present. A key limitation is its relatively coarse grind compared to ball mills; it is typically deployed as a primary unit ahead of finer grinding or as a standalone solution where very fine liberation is not required.

3. ҮНДСЭН ОНЦЛОГ

Модульчлагдсан хүрээний барилга | Техникийн үндэслэл: Угсармал, hightensile steel sections with machined connection points | Үйл ажиллагааны ашиг тус: Enables faster onsite assembly, суурийн шаардлагыг бууруулдаг, Ирээдүйд үйлдвэрийг дахин тохируулах эсвэл нүүлгэн шилжүүлэх боломжийг олгодог | ROI нөлөө: Суулгах хугацааг хүртэл бууруулна 40%, төслийн нийт хөрөнгийн зардлыг бууруулах

PrecisionCast Alloy Stamps & Гутал | Техникийн үндэслэл: Highchrome white iron or manganese steel castings optimized for impact wear resistance | Үйл ажиллагааны ашиг тус: Dramatically extends service life between replacements, maintains consistent stamp weight for uniform crushing force | ROI нөлөө: Reduces consumable parts cost per ton by an average of 30% and minimizes production stops for changeouts

Adjustable Camshaft & Өргөх механизм | Техникийн үндэслэл: Forged steel camshaft with adjustable lift profiles and centralized grease lubrication ports | Үйл ажиллагааны ашиг тус: Allows operators to finetune stamp drop height and frequency based on ore hardness, optimizing energy use and throughput | ROI нөлөө: хүртэл хүргэнэ 15% better energy efficiency versus fixedcycle designs

LinerProtected Mortar Box | Техникийн үндэслэл: Mortar box lined with interchangeable, bolton abrasionresistant steel plates | Үйл ажиллагааны ашиг тус: Үндсэн хүрээг элэгдлээс хамгаална, contains noise and dust, simplifies maintenance as only liners require replacement | ROI нөлөө: Eliminates costly rebuilds of the core structure, reducing lifetime maintenance costs

Усны менежментийн нэгдсэн систем | Техникийн үндэслэл: Manifold with regulated flow controls integrated into the mortar box design | Үйл ажиллагааны ашиг тус: Ensures consistent slurry density without manual adjustment, improving downstream recovery performance | ROI нөлөө: Enhances overall gold recovery rate consistency by maintaining optimal process conditions

Төвлөрсөн тослох & Чичиргээ хянах цэгүүд| Техникийн үндэслэл: Prerouted lubrication lines to all major bearings and provision for sensor mounting| Үйл ажиллагааны ашиг тус: Enables proactive preventive maintenance schedules; allows personnel to monitor machine health from a safe distance| ROI нөлөө: Predicts bearing failures before they cause catastrophic downtime, ерөнхий тоног төхөөрөмжийн хүртээмжийг нэмэгдүүлэх

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Legacy Stamp Mills) | This ODM Stamp Mill Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Доторлогоо & Shoe Life| 500 800 үйл ажиллагааны цаг| 1,200 1,500 үйл ажиллагааны цаг| +80% үйлчилгээний хугацаа урт |
| Тоннажийн гарц| Variable due to manual feed/water control| Consistent output via regulated systems| +25% more stable throughput |
| Эрчим хүчний зардал (кВт.ц/тн)| Higher due to fixed stroke/weight mechanics| Lower via adjustable camshaft optimization| Шалтгаална, хамаарна 15% бууруулах |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (MTBF)| ~3 months for major bearing service| ~8 months with proactive monitoring systems| +167% сайжруулалт |
| Газар дээр нь угсрах цаг| 1014 days with skilled welders/fitters| 57 days with bolted modular frame|<50% илүү хурдан байршуулах |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадал/Үнэлгээ: -аас тохируулах боломжтой 1 нь 5 марк; дамжуулах чадварын хүрээ 0.5 нь 3+ tons per hour depending on ore hardness and configuration.
Эрчим хүчний шаардлага: Цахилгаан моторыг ашиглахыг зөвлөж байна; -аас сонголтууд 15 кВт 45 kW depending on stamp battery size (3phase standard).
Материалын үзүүлэлтүүд: Primary frame ASTM A36 structural steel; Stamps from forged steel; Wear shoes & mortar liners in highchrome alloy (HRC >58); Camshaft from forged alloy steel.
Физик хэмжээсүүд (Typical 3Stamp Unit): Ойролцоох. Уртын хэмжээ: 2.5м x Өргөн: 1.8m x Өндөр (to top of camshaft): 2м; Жин ойролцоогоор.: ~8 metric tons.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +50°С хүртэлх орчны температурт зориулагдсан; DustProofed bearing housings; Enclosed design mitigates water splash.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Жижиг хэмжээний хатуу чулуулгийн уурхайн өргөтгөл

Сорилт:A West African operation using manual crushing faced bottlenecks limiting plant expansion.Their challenge was adding reliable primary crushing capacity without complex infrastructure or highly skilled operators.
Хариу:The implementation of a modular threestamp ODM stamp mill as the new primary crusher,fed directly by ROM ore from the mine portal.
Үр дүн:Тогтвортой дамжуулах хүчин чадалд хүрсэн 2 tons per hour.Freed up labor previously dedicated to manual crushing.Gold recovery improved due to more uniform feed size delivered to the concentration sluices.

Historical Tailings Reprocessing Plant

Сорилт:A contractor reprocessing old tailings in North America needed coarse liberation of locked gold particles without overgrinding already fine material.Conventional jaw crushers were creating excessive fines,and ball mills were too energyintensive.
Хариу:A twostamp ODM mill was installed as a tertiary grinder.The adjustable stroke allowed gentle but effective cracking of conglomerates without pulverizing the entire feed.
Үр дүн:The project met target liberation rates while reducing specific energy consumption by over 20% compared to the ball mill alternative,increasing project net present value.

7.АРИЛЖААНЫ ХЭРЭГЛЭЭ

Pricing tiers are based on stamp battery configuration:
I шат (12 Марк): Туршилтын үйлдвэрүүд эсвэл маш жижиг үйл ажиллагааны хувьд.
II шат (34 Марк): The most common configuration for smalltomedium scale production.
Tier III (5+ Stamps/Custom Batteries): For larger operations requiring multiple units or custom layouts.

Нэмэлт функцууд орно:
Хувьсах давтамжийн хөтөч (VFD)for softstartingand precise speed control
Advanced vibration analysis sensor kits
Автоматжуулсан тос тосолгооны систем
Stainlesssteel componentsfor highly corrosive environments

Service packages range from basic documentationand spare parts lists tooffsite technical supportand scheduled onsite inspection programs.Financing options may be available through partner institutionsfor qualified buyers,includingleasing structures that preserve capital.

8.Түгээмэл асуултууд

Q:What upstream equipment is neededto feed this ODM stamp mill?
Аг:The mill accepts direct runofmine(RoM)ore uptoa specified maximum lump size(typically68 inches).A simple grizzlyor small jaw crusher can be usedfor initial size reduction if necessary.It does not requirefine feeding likea ball mill.

Q:Whatis therealistic impacton my operating labor costs?
A.Field data shows these mills reduce directoperating laborby centralizing controlsand extending maintenance intervals.Shifts often movefrom constant operationand adjustmentto periodic monitoringand planned maintenance tasks.

Q:Canyour ODMstampmill beintegratedwith our existing cyanidationor gravity circuit?
AYes.It servesasaprimarygrindingunit.The discharge slurry particle sizecanbe adjustedvia screen platesto provideoptimalfeedforyour downstreamprocesses,whethera Knelson concentratoror leaching tanks.

Q:Whatarethe lead timesfor deliveryand commissioning?
A.For standard configurationslead timesare typically1216weeksfrom orderconfirmation.Commissioningis conductedby our engineersor certifiedpartnerswith full documentationprovidedtoyour team.

Q:Whatisthe warranty coverage?
A.The standard warranty coversmanufacturingdefectsin materialsand workmanshipfor12monthsfrom commissioning.Coverage forextended periods isoften availablewith selectservice packages.

Q:Doyou provideflowsheet assistancefor plant designaround this equipment?
A.Engineering supportfor basic plant layoutandintegrationis includedwith purchase.For complex greenfield sites,a detailed engineeringfeasibility studyis availableasaseparate service