1. PAINPOINT DRIVE NOLEING

Ашиглалтын зардал нэмэгдэж, урьдчилан таамаглах боломжгүй зогсолт нь таны карьерын ашигт ажиллагааг бууруулж байна? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, ballast production presents distinct challenges that directly impact the bottom line. Нийтлэг өвдөлтийн цэгүүд орно:
Хэт их торгууль бий болгох: Шалтгаална, хамаарна 1520% of processed material can fall below spec, turning potential revenue into waste stockpiles.
Элэгдлийн өндөр зарцуулалт: The abrasive nature of trap rock, боржин чулуу, and basalt leads to premature liner and hammer failure, байнга үүсгэдэг, costly maintenance stops.
Inconsistent Product Cubicity: Poor particle shape in the final product reduces track bed stability and can lead to product rejection.
Эрчим хүчний үр ашиггүй байдал: Older crushing stages consume disproportionate power for the usable tonnage produced, inflating operational expenses.
Inflexible Capacity: Fixed plants struggle to adapt to fluctuating demand, creating bottlenecks or underutilization.

Is your current setup equipped to maximize yield from every ton of feed while controlling maintenance costs and energy consumption? The right primary crushing equipment is the foundational answer.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ: ODM QUARRY PRIMARY JAW CRUSHER FOR BALLAST PRODUCTION

This product line focuses on heavyduty primary jaw crushers engineered specifically for highvolume ballast production from hard, abrasive feed materials. As an ODM (Жинхэнэ загвар үйлдвэрлэгч), we provide customized crushing solutions built to your precise operational parameters and site constraints.

Үйл ажиллагааны ажлын урсгал:
1. Анхдагч бууралт: Омын (RunofMine) ил уурхайн чулуу, typically up to 800mm in size, is fed into the crusher's robust vibrating grizzly feeder (Vgff vgf) section.
2. Урьдчилсан үзлэг & Бишрэх: VGF нь байгалийн торгуулийг арилгаж, бага хэмжээний материалыг тойрч гардаг, бутлах камер руу зөвхөн том хэмжээтэй чулуулгийг чиглүүлэх. The deep,symmetrical jaw chamber performs the initial compressive break.
3. Product Shaping: The kinematics of the jaw plate motion are optimized to promote interparticle crushing, enhancing particle cubicity on the first pass.
4. Ахах & Дамжуулах: Crushed material is discharged at a consistent CSS (Хаалттай хажуугийн тохиргоо) onto the primary conveyor for transport to secondary screening and crushing stages.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Тохиромжтой: Primary crushing of hard, зүлгүүрийн магмын чулуулаг (боржин чулуу, сагссах) and dense limestone for railway ballast and construction aggregates.
Хувьсгал: Наалтанд тохиромжгүй, claybound materials without prescreening/scalping. Feed size is constrained by crusher model inlet dimensions.

3. ҮНДСЭН ОНЦЛОГ

HeavyDuty Rolled Steel Frame | Техникийн үндэслэл: Ганц бүтээл, stressrelieved fabrication | Үйл ажиллагааны ашиг тус: Циклийн ачааллын үед хүрээний ядаргааны хагарлыг арилгана; provides stable platform for precision bearing alignment | ROI нөлөө: Extended structural life exceeding 20+ years reduces capital replacement risk.

Тасалгааны геометрийг оновчтой болгосон & Kiniomititz | Техникийн үндэслэл: ST/DT (Steep/Deeper Toggle) cavity design with aggressive nip angle | Үйл ажиллагааны ашиг тус: хүртэл хэмжээгээр дамжуулах чадварыг нэмэгдүүлдэг 10% at same power draw; promotes better particle shape for downstream processing | ROI нөлөө: Higher yield of inspec product per operating hour directly increases revenue.

Hydroset CSS Adjustment System | Техникийн үндэслэл: Hydraulic cylinders support the toggle seat for safe setting adjustment | Үйл ажиллагааны ашиг тус: Closedside setting changes can be made in minutes under load or during clearing strokes, without manual shims | ROI нөлөө: Reduces downtime for product size changes by over 80%, enhancing plant flexibility.

LongLasting Manganese Jaws with Clamp Systems | Техникийн үндэслэл: Isovitric supergrade manganese steel with reversible design; mechanical clamp system for fast replacement | Үйл ажиллагааны ашиг тус: Jaw life increased by 2530%; changeout time reduced from days to a single shift | ROI нөлөө: Lowers costperton for wear parts and significantly increases plant availability.

Integrated PreScreening Grizzly Feeder | Техникийн үндэслэл: Boltin grizzly sections with adjustable slope and gap settings | Үйл ажиллагааны ашиг тус: хүртэл устгана 20% of fines prior to crushing chamber, reducing unnecessary wear and improving chamber efficiency | ROI нөлөө: Directly lowers wear part consumption and power cost per ton of crushed material.

Төвлөрсөн автомат тосолгооны систем | Техникийн үндэслэл: Programmable lubrication unit serving all key bearing points | Үйл ажиллагааны ашиг тус: Холхивчийн тосолгооны оновчтой интервалыг хангана; prevents both under and overgreasing failures | ROI нөлөө: Extends critical bearing service life by an average of 35%, preventing catastrophic downtime.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Дундаж) | ODM Quarry Jaw Crusher Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Бэлэн байдал (Үргэлж ажиллах) | ~8590% (хуваарьтай & төлөвлөөгүй зогсоолууд) |> 94% (based on field monitoring data) |> +5% Сайжруулалт |
| Нэг тонн элэгдлийн зардал (Зүлгүүрийн чулуулаг) $0.12 $0.18/тонн| 25% Бууралт |
| Тодорхой эрчим хүчний хэрэглээ| Өргөн хүрээтэй; older units > 0.8 kWh/ton @ CSS 150mm| 19% Бууралт |
| Торгууль үүсгэх (<22mm)| ~1822% of total feed| 30% Бууралт |
| Product Flakiness Index (Даалгавар 30% after primary stage| Consistently Improved Shape |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын хүрээний багтаамж: 400 1,800 цагт тонн (Цагдаа), depending on feed material and closedside setting.
Тэжээх: From 1,000mm x 650mm up to 1,500mm x 1,200mm.
Эрчим хүчний шаардлага: Drive motor from 90 кВт хүртэл 300 kw; total installed power including feeder hydraulics specified per model.
Материалын үзүүлэлтүүд: Өндөр бат бэх гагнасан хүрээ (S355JR ган); Isovitric manganese crusher jaws; forged alloy steel eccentric shaft with largediameter spherical roller bearings.
Физик хэмжээсүүд & Жин: Approximate weights from 35 тонн хүртэл 120 тонн; detailed layout drawings provided for foundation planning.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан; dust sealing compliant with ISO standard levels; noise emissions designed below 105 дүүдэр(Аг) операторын станцууд дээр.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Хатуу рок карьер нийлүүлэх үндэсний төмөр замын төсөл

Сорилт: A granite quarry needed to supply over 2 million tons of Type I ballast within a strict timeline but faced excessive wear costs and fines generation (>22%) from their existing primary crusher.
Хариу: Implementation of a customconfigured ODM heavyduty jaw crusher with an integrated aggressive grizzly feeder profile optimized for their specific granite blend.
Үр дүн: Fines generation reduced to below spec at <14%. Wear part lifecycle extended by approximately28%. The project was completed ahead of schedule due to sustained throughput rates averaging12% above target.

Aggregate Producer Expanding into Rail Ballast Market

Сорилт: An established aggregate producer lacked a primary stage capable of producing the consistent cubicity required by rail authorities without excessive secondary recrushing.
Хариу: Installation of an ODM jaw crusher with a specially engineered chamber profile focused on firstpass shape optimization.
Үр дүн: Final product Flakiness Index achieved directly after primary crushing met rail specification (<25%), reducing load on secondary cone crushers by approximately15%. This allowed reallocation of secondary capacityto other product lines.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our ODM approach provides structured commercial flexibility:

Тоног төхөөрөмжийн үнийн шатлал: Based on model size/capacity range:
I шат (1200 Цагдаа): Fully customized solutions with advanced monitoring packages included.

Нэмэлт шинж чанарууд & Багцууд:
Advanced PLC automation package with loadregulation logic
Wear part monitoring sensors
Тоос дарах системийг нэгтгэх
Modular skidbase design for faster installation

Үйлчилгээний багцууд:
Basic Warranty Package
Comprehensive Service Agreement including scheduled inspectionsand parts discounts
Түлхүүр гардуулах суурилуулалт & Ашиглалтын дэмжлэг

Санхүүжилтийн сонголтууд:
We work with international export credit agenciesand equipment financing partners t o offer leasetoown arrangements , mediumterm loans , or tailored rentalpurchase agreements t o align w ith your project cash flow .

8.Түгээмэл асуултууд

Q:What level o f customization i s possible w ith your ODM jaw crushers?
A.We can modify several parameters including feeder dimensions ,grizzly bar configuration ,discharge conveyor interface points ,and motor mounting positions t o ensure compatibility w ith your existing plant layoutand feed system .

Q.How does this equipment improve our overall plant efficiency beyond justtheprimary stage?
A.B y deliveringa more consistent ,cubicalproductatthefirststage,yoursecondaryand tertiarycrushers operate more efficiently .This reduces circulating loadsand improves finalproductyieldwhile loweringtotalplantpowerconsumption .

Q:What i sthetypical delivery lead timeforacustomized unit?
A.Forstandardmodels withinourTierI&IIrange ,lead timesaretypically1622weeksfromorderconfirmation .FullycustomizedTier IIIsolutionsrequire detailed engineeringand mayextendto28weeks .Proactive planningi srecommended .

Q.Arewearparts interchangeablewithothercrusherbrands?
A.No .Ourwearpartsaredesigned specificallyforourchambergeometryandkinematics t oensureoptimalperformanceand longevity .We providecomplete technicaldrawingsforinventory planning .

Q.What kindo f foundationi srequired ?
A.We providecomprehensivefoundationdrawingswitheachorderincludingallstaticand dynamicloaddata .Foundationsaretypicallyreinforcedconcrete ;our engineerscanreviewyoursitespecificplansuponrequest .

Q.Doyouoffertrainingforouroperatorsandmaintenancestaff ?
A.Y es.O nsiteoperationalandsafetytrainingduringcommissioningi sincludedwith everysale .Additionalmaintenancetrainingmodulesareavailableaspartofourservicepackages .

Q.Whatarethekeyfactorsin determiningthecorrectmodelsizeforourapplication ?
A.Capacityselectionisbasedonfourprimaryfactors :yourmaximumfeedsizematerialhardnessorBWI( BondWorkIndex ),desiredproductsize( Css ),andrequiredhourlytonnage .Ourtechnicalteamwillanalyze yoursamplesandspecificationst orecommendtheoptimalmodel