1. PAINPOINT DRIVE NOLEING

Таны алт боловсруулах үйл ажиллагаа үр ашиггүй анхан шатны бутлалтаас болж хязгаарлагдаж байна уу? Common challenges with suboptimal gold ore crushing equipment directly impact your bottom line: доторлогооны өөрчлөлт, засвар үйлчилгээний хэт их зогсолт, inconsistent feed size causing bottlenecks in downstream milling circuits, and high energy consumption per ton of ore processed. Цааш нь, abrasive gold ores with high silica content accelerate wear part costs, while inadequate throughput forces you to leave potential tonnage—and revenue—unmined. Танд үйл ажиллагааны зардал нэмэгдэж байна уу, урьдчилан таамаглах боломжгүй олдоц, and an inability to fully leverage your mineral deposit? The solution begins with selecting the right primary crushing technology engineered specifically for the demands of gold ore.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Энэхүү бүтээгдэхүүний шугам нь хүнд даацыг багтаадаг, stationary primary jaw crushers and gyratory crushers designed explicitly for the rigorous first reduction stage of runofmine (Омын) Алтан хүдрийн. Үйлдлийн ажлын урсгал нь хамгийн их ажиллах хугацаанд зориулагдсан: (1) ROM хүдрийг өөрөө буулгагч машин эсвэл ачигчаар хатуу чичиргээт гризли тэжээгч рүү нийлүүлдэг., (2) oversize material is directed into the crusher’s chamber for compressive reduction, (3) crushed product is discharged onto a main conveyor at a consistent, predetermined size. These crushers are applied in hard rock gold mining operations processing lode or veintype deposits. They are not designed for wet, sticky ores without prior scalping or for ultrafine crushing duties best handled by secondary cone crushers or grinding mills.

3. ҮНДСЭН ОНЦЛОГ

Оновчтой бутлах камерын геометр | Техникийн үндэслэл: Төгсгөлийн элементүүдийн шинжилгээ (FEA) & kinematic dynamics | Үйл ажиллагааны ашиг тус: Тогтвортой байдлыг бий болгодог, wellgraded product curve with minimized slabby or elongated particles | ROI нөлөө: Improves downstream mill feed efficiency, estimated to reduce grinding media consumption by 37%.
HeavyDuty Modular Frame Construction | Техникийн үндэслэл: Өндөр хүч чадал, welded steel plates with reinforced stress zones | Үйл ажиллагааны ашиг тус: Absorbs high cyclic loads from variable ore hardness, preventing frame fatigue and alignment issues over a 20+ жилийн үйлчилгээний хугацаа | ROI нөлөө: Гамшигт хүрээний эвдрэлийн эрсдлийг арилгана, protecting longterm asset value and avoiding months of replacement downtime.
QuickWear Part Replacement System | Техникийн үндэслэл: Hydraulic toggle adjustment and jacking legs on jaw crushers; hydraulic mantle lifting on gyratory models | Үйл ажиллагааны ашиг тус: Доторлогоо солих хугацааг хүртэл бууруулна 50% гарын авлагын системтэй харьцуулахад | ROI нөлөө: Directly increases plant availability by hundreds of hours annually, translating to significant additional processed tonnage.
Нэгдсэн тоос дарах & Битүүмжлэх | Техникийн үндэслэл: Positivepressure labyrinth seals and strategically placed spray nozzles at feed/discharge points | Үйл ажиллагааны ашиг тус: Contains dust generation at the source, protecting critical bearings and improving site environmental conditions | ROI нөлөө: Reduces bearing replacement frequency and associated maintenance labor costs while ensuring regulatory compliance.
Төвлөрсөн автомат тосолгооны систем | Техникийн үндэслэл: Programmable greasing unit with blockage detection monitors all major bearing points | Үйл ажиллагааны ашиг тус: Ensures optimal bearing health under highload conditions without manual intervention | ROI нөлөө: Холхивчийн ашиглалтын хугацааг дунджаар 30%, preventing unplanned stoppages due to lubrication failure.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | ODM Gold Ore Crushing Solution | Давуу тал (% сайжруулалт) |
| : | : | : | : |
| Бэлэн байдал (Төлөвлөсөн ажлын цаг) | 9092% | 95%+ | > 5% нэмэгдүүлэх |
| Металлын хэрэглээг өмс (g/ton crushed) | Хүдрийн зүлгүүрээс хамаарч өөр өөр байдаг| Шалтгаална, хамаарна 15% бууруулахыг баримтжуулсан| ≤15% improvement |
| Эрчим хүчний зардал (кВт.ц/тн) Суурь хамааралтай| Benchmark varies| Оновчлогдсон 58% through drive & танхимын дизайн| ≤8% improvement |
| Засвар үйлчилгээний хоорондох дундаж хугацаа (MTBM) Гол бүрэлдэхүүн хэсгүүд| ~2000 цаг| >2,500 цаг| >25% нэмэгдүүлэх |

Based on field data from comparable quartzitehosted gold ore applications.

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 500 нь 2,500 цагт тонн (цагдаа), depending on model and closedside setting (Css).
Эрчим хүчний шаардлага: -аас үндсэн бутлуурын мотор 150 кВт 400 kw; total installed plant power including feeders and conveyors varies by configuration.
Материалын үзүүлэлтүүд: Highgrade manganese steel jaw plates/concaves; main shaft forged from hightensile alloy steel; bearing housings fabricated from heavyduty steel plate.
Физик хэмжээсүүд: Footprint tailored to plant layout; typical primary station dimensions range from L15m x W8m x H7m.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан; dust protection rating standard IP65 for electrical components.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Hard Rock Underground Mine RampUp | Сорилт: An expanding underground operation needed to increase surface primary crushing capacity from 800 tph хүртэл 1,400 tph without doubling footprint or structural reinforcement costs. Existing equipment could not be modified costeffectively. Хариу: Implementation of a single, highcapacity gyratory crusher with an advanced control system for chokefed operation. Үр дүн: -ийн зорилтот дамжуулалтад хүрсэн 1,450 tph within existing civils footprint; particle size distribution improved P80 consistency by 12%, benefiting the SAG mill feed.
Artic Region Alluvial Deposit Processing Plant | Сорилт: A remote site processing weathered but abrasive goldbearing gravels faced extreme liner wear and frequent mechanical failures due to temperature swings (30°C to +20°C) contaminating lubricants. Хариу: Installation of a jaw crusher with Arcticgrade lubricants, heated housing enclosures for bearings/hydraulics, and enhanced sealing packages. Үр дүн: Achieved scheduled seasonal runtime of 96%; wear part life met temperateclimate benchmarks; zero coldweather related bearing failures in three operating seasons.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Pricing is structured according to capacity and customization level:
Стандарт түвшин: Highvolume production models with fixed configurations offer the most competitive capital cost.
Engineered Tier: Customized feed hoppers, discharge arrangements, and specific motor brands to match existing plant standards.
Нэмэлт боломжууд нь нөхцөл байдлыг хянах дэвшилтэт мэдрэгчийг агуулдаг (чичиргээ/температур), тохируулгын автоматжуулсан систем, and skidmounted modular designs for faster installation.
Цогц үйлчилгээний багцууд байдаг:
Үндсэн баталгаа
Extended Service Agreement covering planned inspections
Full Performance Contract including wear parts supply
Financing options include traditional capital purchase as well as leasetoown structures tailored for midtier mining companies.

8. Түгээмэл асуултууд

Q1: Is your equipment compatible with existing tertiary crushing circuits?
Тиймээ. The primary role is consistent size reduction to a target product suitable for secondary cone crusher feed. Our engineering team can review your current flow sheet to ensure optimal feed size distribution compatibility.

Q2: What is the expected operational impact on my maintenance crew’s workload?
The design prioritizes serviceability with features like hydraulic adjustment and centralized lubrication systems that reduce routine service time significantly compared to older designs.

Q3: Та гүйцэтгэлийн баталгаа өгч чадах уу?
Yes we can provide performance guarantees based on certified test work using representative samples of your specific gold ore type.

4-р улирал: Ердийн хугацаа гэж юу вэ?
Lead times vary based on model complexity but generally range between six months after final design approval depending on current manufacturing capacity

Q5 How does pricing compare between standard jaw versus gyratory configurations?
Capital cost typically favors large jaw crushers at lower capacities (1200 цагдаа) due lower wear rates in continuous operation

Q6 What training do you provide for operators?
We provide comprehensive commissioning support along with detailed operational manuals We also offer optional onsite training programs focused on safe operation routine maintenance procedures troubleshooting common issues

Q7 Do you assist with foundation drawings civil design requirements?
Detailed foundation load drawings general arrangement diagrams interface points are provided as part of our technical documentation package enabling your engineering contractor proceed accurately