1. PAINPOINT DRIVE NOLEING

Are you facing persistent bottlenecks in your gold processing circuit due to unreliable primary crushing? Тохиромжгүй тэжээлийн хэмжээ, доторлогооны хэт их элэгдэл, and unplanned maintenance stops directly erode your profit margins. Эдгээр нийтлэг үйл ажиллагааны сорилтуудыг авч үзье:
Сул зогсолтын өндөр зардал: Mechanical failures in the primary crusher can halt your entire milling circuit, алдагдсан үйлдвэрлэлд цагт хэдэн мянган зардал гардаг.
Дутуу элэгдлийн эд анги эвдэрсэн: Abrasive gold ores, especially those with high silica content, rapidly degrade crusher liners and mantles, байнга болоход хүргэдэг, costly replacements and compromised product sizing.
Үр ашиггүй чөлөөлөлт: Poorly sized crusher product (жишээ нь e., slabby or oversized material) reduces downstream grinding circuit efficiency, тодорхой эрчим хүчний хэрэглээг нэмэгдүүлэх (кВт.ц/т) and limiting gold recovery.
Үйл ажиллагааны өндөр хөдөлмөр: Manual clearing of bridging and blockages, along with constant monitoring for wear, ties up skilled personnel on reactive tasks.

Is your current primary crushing solution delivering the availability and costpertonne required for profitable gold ore processing? The right ODM gold ore crushing equipment is engineered to address these exact pain points.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Энэхүү бүтээгдэхүүний шугам нь хүнд даацыг агуулдаг, stationary primary jaw crushers specifically engineered for the rigorous demands of hard rock gold mining. Designed as Original Design Manufacturer (Гэнэтийн) тоног төхөөрөмж, these crushers are built to client specifications for integration into greenfield projects or existing plant upgrades.

Үйл ажиллагааны ажлын урсгал:
1. RunofMine (Омын) gold ore is fed via a grizzly feeder to the crusher’s vibrating grizzly section.
2. Oversize material is directed into the robust crushing chamber where a highpivotpoint jaw design applies compressive force.
3. Crushed product, along with grizzly throughs, discharges onto the main plant conveyor at a consistent 6" нь 8" nominal size, ready for secondary crushing or direct feed to a SAG mill.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Алтны үндсэн чулуулгийн хүдрийг анхдагч бутлахад тохиромжтой (кварцын судлууд, сульфид агуулсан хүдэр), ensuring reliable firststage size reduction in CIP/CIL or gravity circuits.
Хувьсгал: Нойтонд зориулагдаагүй, sticky ores without prior scalping; maximum feed size is dependent on model selection.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын хүрээ & Гагнасан бүтэц | Техникийн үндэслэл: Төгсгөлийн элементүүдийн шинжилгээ (FEA) стрессийн оновчтой хуваарилалт | Үйл ажиллагааны ашиг тус: Eliminates frame fatigue cracking under cyclical loading from tramp metal or uncrushables | ROI нөлөө: Extended structural life reduces capital replacement risk over the plant lifecycle.

Manganese Steel Liners with Thickening at Critical Points | Техникийн үндэслэл: Wear modeling based on ore abrasion index data | Үйл ажиллагааны ашиг тус: Давхаргын ашиглалтын хугацаа нэмэгдсэн 2035% in highsilica applications, maintaining cavity geometry for consistent throughput | ROI нөлөө: Lower costpertonne for wear parts and reduced changeout frequency.

Гидравлик тохируулга & Цэвэрлэх систем | Техникийн үндэслэл: Integrated dualacting hydraulic cylinders replace traditional manual shims | Үйл ажиллагааны ашиг тус: Operators can adjust CSS or clear a blockage in under 10 minutes from a remote location | ROI нөлөө: Minimizes downtime events by up to 80% compared to manual methods.

HighStrength Forged Eccentric Shaft | Техникийн үндэслэл: Use of ASTM A668 steel forgings with superior fatigue resistance | Үйл ажиллагааны ашиг тус: Withstands peak loads from hard ore sections; eliminates shaft failure as a cause of catastrophic stoppage | ROI нөлөө: Protects against major component replacement costs exceeding typical liner sets.

Advanced Bearing Housing Design | Техникийн үндэслэл: Labyrinth seals with grease purging capability | Үйл ажиллагааны ашиг тус: Effectively excludes dust and contaminants from roller bearings in dusty crushing environments | ROI нөлөө: Bearing service intervals extended by 40%, lowering maintenance costs and failure risk.

Modular Discharge Setting Adjustment | Техникийн үндэслэл: Toggle plate and seat design allows for modular replacement of wear surfaces | Үйл ажиллагааны ашиг тус: Reduces corrective maintenance time during CSS changes; worn components are replaced individually | ROI нөлөө: Lowers longterm service costs by targeting replacement parts only where wear occurs.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Дундаж хацарт бутлуур) | ODM Gold Ore Crushing Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Механик хүртээмж (%)| 88 92% | 95 97%| +5% нь +9% |
| Liner Life (Зүлгүүрийн хүдэр) (Цаг)| 1,200 1,500| 1,600 2,000| +25% нь +33% |
| Дамжуулагчийн тууштай байдал (± % зорилтот газраас)| ±15%| ±8%| +47% илүү тууштай |
| Засвар хийх дундаж хугацаа (MTTR) Major Blockage (Цаг)| 4 6| <1.5| Шалтгаална, хамаарна 75% |
| Эрчим хүчний зардал (кВт.ц/т)| Жишиг = 100%| ~93%| 7% тодорхой эрчим хүчний хэрэглээ |

Based on optimized kinematics reducing cycle load peaks.

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: загвараас хамааралтай; -аас 350 TPH хүртэл 1,200 Хуурай нягтын алтны хүдрийн TPH (1.6 t / m³).
Тэжээх: -аас 42" x 30" Шалтгаална, хамаарна 60" x 48".
Эрчим хүчний шаардлага: -аас үндсэн бутлуурын мотор 150 кВт 300 kw; total installed power including hydraulics and drives specified per project.
Материалын үзүүлэлтүүд: Main frame – fabricated highyield steel; Liners – AS2074 H1A / ASTM A128 Manganese Steel; Босоо ам - хуурамч хайлшин ган.
Физик хэмжээсүүд: Customized per client layout; typical footprint length ranges from ~7m to ~11m.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан; dustsealed components rated for IP65 protection.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Hard Rock Underground Mine RampUp

Сорилт: An expanding underground operation needed a surface primary crusher capable of handling variable ROM sizes from multiple veins without bridging. Downtime was unacceptable due to limited ROM pad storage.
Хариу: Installation of an ODM heavyduty jaw crusher with an extradeep crushing chamber and aggressive stroke profile tailored to the mine’s specific ore characteristics.
Үр дүн: -ийн тогтвортой дамжуулалтад хүрсэн >800 TPH with zero bridgingrelated stoppages over the first six months. Plant availability reached 96.5%, supporting uninterrupted mill feed during critical rampup phase.

Aged Plant Modernization Project

Сорилт: A processing plant was experiencing chronic liner wear issues and bimodal product distribution from an aging primary crusher, causing inefficiencies in the downstream ball mill circuit.
Хариу: Direct replacement with a modern ODM gold ore crushing unit featuring optimized cavity geometry and modular discharge setting adjustment.
Үр дүн: Crusher product P80 improved in consistency by over 40%. Доторлогооны ашиглалтын хугацааг уртасгахтай хослуулсан (~30%), this contributed to a documented 5% reduction in overall grinding circuit energy consumption per tonne processed.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our ODM approach provides flexibility across commercial requirements:

Тоног төхөөрөмжийн үнийн шатлал: Based on capacity rating and material specification level (Standard Duty vs. Super HeavyDuty).
Нэмэлт шинж чанарууд: Includes integrated motor bases/vbelts vs direct drive options; автоматжуулсан тосолгооны систем; advanced condition monitoring sensor packages.
Үйлчилгээний багцууд: Available as annual preventative maintenance plans offering guaranteed parts supply priority rates fixedprice inspections technical support escalation
Financing Options Project financing can be structured through partner institutions including leasetoown models or extended payment terms aligned with project milestones

8. Түгээмэл асуултууд

Q1 Is this equipment compatible with my existing secondary/tertiary crushing circuit?
The discharge product gradation is engineered match standard downstream feed requirements Compatibility studies based on your current circuit flow sheet are conducted during the technical proposal phase

Q2 What is the expected operational impact on my maintenance team?
Field data shows reduced reactive maintenance tasks The hydraulic clearing system significantly reduces safety risks associated with clearing blockages Training is provided for new procedures focusing on predictive maintenance techniques

Q3 How does the ODM model differ from an OEM purchase?
As an ODM we collaborate directly with you engineering specifications around your exact ore characteristics plant layout operational philosophy This typically results higher degree optimization than standard catalog equipment without custom engineering premiums

Q4 What are standard commercial terms delivery?
Standard terms are CIF major port Incoterms® Payment typically structured as progress payments tied manufacturing milestones Delivery lead times range months depending model complexity current production schedule

Q5 What site preparation is required implementation?
We provide comprehensive foundation drawings load data interface requirements for electrical connections Integration support available ensure correct installation commissioning supervised our engineers