1. PAINPOINT DRIVE NOLEING

Шаарыг зохицуулах нь ихээхэн далд зардалтай байнгын түгжрэл юм. Are you facing these critical operational challenges?

Төлөвлөөгүй зогсолт: Frequent liner wear, tramp metal damage, and mechanical failures in standard crushers halt your entire processing line, алдагдсан нэвтрүүлэх чадвар, хөдөлмөрийн зардал нь цагт хэдэн мянган.
Засвар үйлчилгээний хэт их зардал: The abrasive nature of slag accelerates component degradation. Are you overspending on replacement parts and reactive maintenance labor instead of planned, predictable upkeep?
Тохиромжгүй бүтээгдэхүүний чанар: Inadequate crushing force or poor chamber design yields uneven aggregate size distribution, reducing the market value of your processed slag and leading to product rejection.
Үйл ажиллагааны өндөр төвөгтэй байдал: Does your current system require constant operator intervention for feed control and clearing, increasing labor costs and the risk of human error?
Limited Return on Raw Material Investment: Inefficient crushing fails to maximize metal recovery from slag, leaving potential revenue locked in waste streams.

The central question is this: how can you transform this challenging byproduct from a cost center into a consistent, highmargin product stream with predictable operating expenses?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

A Luxury Slag Crusher Plant is a highcapacity, engineered stationary crushing and screening system designed explicitly for the rigorous demands of slag processing. It is not a modified quarry crusher but a purposebuilt solution for volume reduction, metal liberation, and aggregate production from metallurgical slag.

Үйл ажиллагааны ажлын урсгал:
1. Анхдагч бууралт: Dumpfed or conveyorfed slag is introduced into a robust primary crusher (ихэвчлэн эрүү эсвэл цохилтын төрөл) to reduce large chunks to a manageable size.
2. Металл тусгаарлалт & Дэлгэц авах: Crushed material passes over magnetic separators to extract ferrous metal for recycling. Screening decks then classify material by size.
3. Хоёрдогч/Гуравдагч бутлах: Oversize material is routed to secondary cone or impact crushers for precise shaping and final size reduction to meet strict aggregate specifications.
4. Эцсийн эрэмбэлэх & Хувьцаа: The accurately sized aggregate is conveyed to designated stockpiles, ready for sale or further processing.

Хэрэглээний хамрах хүрээ: Integrated processing plants for steel mills, зэс хайлуулах үйлдвэрүүд, ferroalloy producers, and largescale slag recycling contractors.
Гол хязгаарлалт: This is a capitalintensive solution engineered for highvolume, continuous operation (ихэвчлэн >100 Цагдаа). It is not suitable for lowvolume, batchbased operations.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын ротор & Танхим загвар | Техникийн үндэслэл: Өндөр инерцийн кинетик & wearresistant alloy liners | Үйл ажиллагааны ашиг тус: Sustains crushing force against highly abrasive slag with minimal wear deformation | ROI нөлөө: Reduces liner replacement frequency by up to 40%, lowering direct parts cost and associated downtime.

Intelligent Tramp Metal Protection | Техникийн үндэслэл: Hydraulic or pneumatic release system with automatic reset | Үйл ажиллагааны ашиг тус: Allows uncrushable metals to pass without causing catastrophic shaft or bearing failure | ROI нөлөө: Eliminates unplanned stoppages from tramp metal events, protecting tens of thousands in potential component damage.

Нарийвчилсан хөтөч & Power Transmission | Техникийн үндэслэл: Direct drive coupling or multiple Vbelts with high torque capacity | Үйл ажиллагааны ашиг тус: Delivers full engine power to the crushing chamber with minimal energy loss and slip | ROI нөлөө: Талбайн өгөгдөл хүртэл харагдана 15% better energy efficiency compared to underspecified drives on abrasive materials.

Төвлөрсөн автомат тосолгооны | Техникийн үндэслэл: Programmable greasing system for all major bearings | Үйл ажиллагааны ашиг тус: Ensures optimal bearing life under highload, highdust conditions without manual intervention | ROI нөлөө: Extends critical bearing service life by an estimated 30%, өндөр өртөгтэй бүтэлгүйтлээс урьдчилан сэргийлэх.

Modular Screen & Conveyor Integration | Техникийн үндэслэл: Preengineered interfaces between crusher, дэлгэц, ба дамжуулагч | Үйл ажиллагааны ашиг тус: Simplifies plant layout optimization and future capacity expansion with plugandplay components | ROI нөлөө: Reduces engineering and installation costs by up to 25% during initial setup or plant modification.

RealTime Condition Monitoring Ports | Техникийн үндэслэл: Integrated sensors for vibration, хэм, and pressure with data output ports | Үйл ажиллагааны ашиг тус: Enables predictive maintenance scheduling based on actual machine health rather than fixed hours | ROI нөлөө: Засвар үйлчилгээг реактиваас төлөвлөгөөт болгон хувиргадаг, increasing overall plant availability by an average of 8%.

Dust Suppression System Compatibility | Техникийн үндэслэл: Factoryintegrated piping manifolds and spray nozzle mounts at key dust generation points | Үйл ажиллагааны ашиг тус: Dramatically reduces airborne particulate matter from the first day of operation| ROI нөлөө: Minimizes environmental compliance risk and reduces housekeeping labor requirements.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Тансаг зэрэглэлийн шаар бутлуурын үйлдвэрийн шийдэл | Давуу тал (% сайжруулалт) |
|||||
| Liner Life (Зүлгүүрийн шаар) | 80,000 120,000 тонн | 150,000 200,000 тонн | +60% |
| Системийн хүртээмж | ~85% (subject to frequent stops) | >92% (enabled by protection systems) | +8% |
| Металл чөлөөлөх үр ашиг| 8590% recoverable ferrous | 9497% recoverable ferrous | +8% |
| Energy Cost per Tonne Baseline |10% нь 15% |15% |
| Өмчлөлийн нийт зардал (5y)| Higher parts/labor cost |20% нь 25% |25% |

_Efficiency dependent on upstream slag handling._

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 100 дээр нь 600 цагт тонн (Цагдаа).
Анхдагч бутлуурын сонголтууд: Heavyduty jaw crusher (1,200 x 800mm up to 1,600 x 1,200mm) or primary impactor with hydraulic setting adjustment.
Эрчим хүчний шаардлага: Нийт суурилуулсан станцын хүчин чадал нь ихэвчлэн 400 кВт 1.2 MW based on configuration; designed for stable grid connection or highcapacity gensets.
Материалын үзүүлэлтүүд: Өндөр хром үлээгч баар; Манганы ган эрүү доторлогоо; AR steel wear liners on all chutes and skirting; hardened steel conveyor idlers.
Физик хэмжээсүүд (Ургамлын ердийн ул мөр): Approximately 40m L x 25m W x 15m H for a complete twostage crushing/screening circuit.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан; dustsealed electrical cabinets; weatherprotected critical components.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Steel Mill Slag Processing Complex

Сорилт:
A major integrated steel mill faced inconsistent aggregate quality from aging equipment and excessive downtime due to tramp metal damage in its EAF slag processing line.
Хариу:
Implementation of a turnkey Luxury Slag Crusher Plant featuring a primary impactor with hydraulic overload protection followed by secondary cone crushing.
Үр дүн:
Achieved consistent production of specificationgrade construction aggregate (+95% ургац авах). Unplanned downtime related to crushing fell by over 90%. Recovered metal revenue increased due to higher liberation efficiency.

Independent Slag Recycling Contractor

Сорилт:
A contractor needed scalable capacity across multiple client sites but found mobile crushers lacked durability while fixed plants were not transportable.
Хариу:
A semimodular Luxury Slag Crusher Plant design using skidmounted primary/secondary modules that could be relocated every few years as site contracts evolved.
Үр дүн:
Reduced relocation time/cost by over half compared traditional fixedbase plants while maintaining the durability advantages of stationarygrade equipment across three different client sites over eight years.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our solutions are offered in three primary tiers:

1. Performance Core System: Includes the primary crusher module,basic separation,magnetic separator,and control panel.Ideal for operations adding capability incrementally.Pricing typically starts at Tier One pricing level
2 .Optimized Complete Plant: Fullcircuit design with primary/secondary crushing,screening towers,тоосны дарангуйлал,and advanced PLC automation.Recommended configuration for new facilities.Pricing typically falls within Tier Two pricing range
3 .Enterprise Custom Complex: Fully customized solutions including advanced sorting technologies(eddy current,XRF),extensive conveying systems,and full plant SCADA integration.Priced on project scope

Optional features include sound attenuation enclosures,wash plants,fuelefficient hybrid drives,and remote telematics packages.Service packages range from basic preventive maintenance plans(PM иж бүрдэл,төлөвлөгөөт шалгалтууд)to comprehensive fullservice agreements covering parts,хөдөлмөр,and guaranteed uptime.Financing options include capital lease agreements,тохирсон түрээсийн барилга байгууламж,and project financing support through our partners

8.Түгээмэл асуултууд

Q:What if our incoming feed size varies significantly?
Аг:The heavyduty design incorporates deep crushing chambers capable of handling reasonable variance.For extreme cases,a grizzly feeder can be specified as an option priortoprimarycrushing stage ensuring optimal feed control

Q How does this system integrate with our existing material handling equipment?
A Our engineering team conducts predesign audits All systems are designed around industrystandard belt widths speeds transfer heights ensuring compatibility

Q What kind of operator training is required?
A We provide comprehensive onsite training covering normal operation troubleshooting basic maintenance procedures Documentation includes detailed manuals video guides

Q Can you guarantee specific product gradations?
A Yes Based on comprehensive lab testing we model expected performance Guaranteed product curves are established as partofthecontractualagreement

Q Whatisthetypicalinstallationandcommissioning timeline?
A Foracompleteplantfromdeliverytofullproduction allowforweeks This includes foundation preparation mechanical erection electrical connection dryrun testing