1. PAINPOINT DRIVE NOLEING

Шаарыг зохицуулах нь байнгын ажил юм, costly operational bottleneck. Та эдгээр сорилтуудтай тулгарч байна уу?
High Downtime for Primary Crusher Maintenance: Frequent liner changes and unplanned breakdowns in your primary crushing circuit halt downstream processing, алдагдсан үйлдвэрлэлд цагт хэдэн мянган зардал гардаг.
Хэт их элэгдлийн эд ангиудын зардал: Зүлгүүр, often unpredictable nature of slag rapidly degrades standard crusher components, leading to unsustainable consumable expenses and frequent maintenance windows.
Inefficient Liberation of Valuable Metals: Incomplete crushing leaves encapsulated metals within slag aggregates, resulting in direct revenue loss from unrecovered materials and diminished product purity.
Тохиромжгүй тэжээлийн хэмжээ & Дамжуулах дохио: Fluctuations in slag feed size and hardness cause chokefeeding or cavitation, preventing your plant from achieving stable, designed capacity.
Өндөр ажиллагаатай & Safety Overheads: Гараар эвдэх, frequent maintenance interventions, and dust generation increase labor costs and expose personnel to unnecessary risk.

Is your current solution equipped to handle the specific abrasiveness and density of slag while maximizing metal recovery and minimizing total cost of ownership?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ: LUXURY SLAG CRUSHER PLANT

The Luxury Slag Crusher Plant is a heavyduty, stationary or semimobile crushing system engineered specifically for the primary and secondary reduction of ferrous and nonferrous slags. Энэ нь том болж хувирдаг, irregular slag feed (1.5 м хүртэл) into a precisely calibrated aggregate for further processing or sale.

Үйл ажиллагааны ажлын урсгал:
1. Анхдагч бутлах: Dumpfed slag is reduced by a robust jaw crusher or gyratory crusher designed for extreme abrasion.
2. Урьдчилсан үзлэг & Металл сэргээх: Initial screening separates fines; magnetic separation extracts liberated ferrous metals at the earliest stage.
3. Хоёрдогч бутлах & Хэлбэржүүлэх: A cone crusher or impact crusher with specialized liners performs tertiary reduction for optimal particle shape.
4. Эцсийн скрининг & Ангилал: Multideck screens sort output into commercial aggregate fractions (жишээ нь e., 05mm, 520mm, 2040mm).
5. Тоос дарах & Удирдах: Integrated spray systems maintain dust levels well below regulatory thresholds throughout the process.

Хэрэглээний хамрах хүрээ: Designed for integrated steel mills, зэс хайлуулах үйлдвэрүүд, metal recycling facilities, and standalone slag processing contractors handling blast furnace (BFS) or steelmaking slags (EAF/LD).

Хувьсгал: Not suitable for primary crushing of virgin rock in hightonnage mining applications where slagspecific metallurgy is not required.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын ротор & Танхим загвар | Техникийн үндэслэл: High inertia kinematics with wearprotected impact plates | Үйл ажиллагааны ашиг тус: Sustains high throughput on dense (>2.8 t / m³) slag with minimal velocity loss | ROI нөлөө: Шалтгаална, хамаарна 15% higher consistent throughput versus standard designs reduces processing time per ton.

Liner Metallurgy Package | Техникийн үндэслэл: Ceramicimbedded chromium carbide overlays on critical wear zones | Үйл ажиллагааны ашиг тус: Increases wear life by 34x in highly abrasive silicate matrix environments | ROI нөлөө: Reduces liner change frequency by over 60%, cutting parts inventory cost and maintenance labor.

Intelligent Tramp Metal Protection | Техникийн үндэслэл: Hydraulic or pneumatic release system with autoreset functionality | Үйл ажиллагааны ашиг тус: Prevents catastrophic damage from uncrushable metals (жишээ нь e., тэнэмэл ган) бутлуурыг зогсоохгүйгээр | ROI нөлөө: Eliminates costly rotor repair/replacement events and associated production losses exceeding $50k per incident.

Adaptive Crushing Logic (ACL) | Техникийн үндэслэл: PLCcontrolled variable drive adjusts closedside setting (Css) based on realtime power draw | Үйл ажиллагааны ашиг тус: Maintains optimal product gradation despite variations in feed hardness and slab size | ROI нөлөө: Improves yield of highvalue aggregate fractions by an average of 12%, enhancing product revenue.

Integrated Dust Containment Skirting | Техникийн үндэслэл: Multistage sealing at transfer points with negative pressure zones | Үйл ажиллагааны ашиг тус: Contains airborne particulate at source, maintaining plant cleanliness and operator safety | ROI нөлөө: Reduces housekeeping labor by an estimated 30% and ensures continuous compliance with environmental standards.

Modular Maintenance Platforms | Техникийн үндэслэл: Engineered access platforms integrated into the plant superstructure | Үйл ажиллагааны ашиг тус: Аюулгүй байдлыг хангана, toolready access to all service points (бүس, дэлгэц, бүсхан) for faster maintenance | ROI нөлөө: Төлөвлөсөн засвар үйлчилгээний зогсолтыг хүртэл бууруулна 40%, жилийн ажлын цагийг нэмэгдүүлэх.

Төвлөрсөн тослох & Хяналтын систем| Техникийн үндэслэл: Automated lubricant delivery to all major bearings with flow sensors| Үйл ажиллагааны ашиг тус: Ensures optimal bearing life under highload conditions and provides early failure warning| ROI Impact extends major bearing service intervals by ~25% prevents unplanned stoppages from lubrication failures

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Тансаг зэрэглэлийн шаар бутлуурын үйлдвэрийн шийдэл | Давуу тал (% Сайжруулалт) |
|||||
| Liner Wear Life (Зүлгүүрийн шаар) | ~600 ажлын цаг | ~2,200 operating hours | +267% |
| Металл чөлөөлөх үр ашиг | ~8590% recovery postcrushing | ~9497% recovery postcrushing | +8% |
| Тодорхой эрчим хүчний хэрэглээ | ~0.9 1.1 кВт.ц/тн | ~0.75 0.85 кВт.ц/тн |18% |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (MTBF) | ~450 цаг |>720 цаг |>+60% |
| Average Throughput Consistency ±15% from rated capacity ±5% from rated capacity |10pp variance |
| Dust Emission at Transfer Points >10 мг / м³ <5 мг / м³ |50%

5.ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 150 нь 600 цагт тонн.
Тэжээлийн дээд хэмжээ: Шалтгаална, хамаарна 1500 мм ирмэгийн урт.
Final Product Sizes: Adjustable from 05mm up to 040mm.
Primary Drive Power: -аас 160 кВт 400 кВт нь тохиргооноос хамаарна.
Crusher Frame Construction: Welded steel plate with reinforced stress zones; minimum yield strength of 355 МПа.
Wear Part Specifications: Primary breaker plates manufactured from Xwin® or equivalent ceramic composite material.
Физик ул мөр (Ердийн): Approximately Length=25m x Width=12m x Height=9m for a full circuit plant.
Байгаль орчны үйл ажиллагааны хүрээ: 20°C-аас +45°C хүртэлх орчны температурт зориулагдсан бөгөөд нэмэлт халаалт/хөргөлтийн багцууд байдаг..

6 ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Integrated Steel Mill – Blast Furnace Slag (BFS) Processing Challenge:

A major mill faced escalating landfill costs for BFS and needed to produce a highquality aggregate for cement substitution but struggled with rapid wear in their existing crushers causing unreliable supply contracts

Хариу:

Implementation of a turnkey Luxury Slag Crusher Plant configured with primary jaw crusher ceramic liners ACL system

Үр дүн:

Achieved consistent production of SCMgrade aggregate Wear part costs reduced by $140k annually Secured a longterm offtake agreement based on reliable supply eliminating $80k/year in landfill fees

Copper Smelter – Recovering Residual Copper

Сорилт:
A smelter’s legacy process failed to liberate fine copper trapped within granulated slag leading to an estimated $2M+ annual value loss in unrecovered metal alongside lowvalue aggregate

Хариу:

Installation of a secondary/tertiary Luxury Slag Crusher Plant circuit featuring highreduction cone crushers precise screening enhanced magnetic separation

Үр дүн:

Copper recovery efficiency increased from %87 %96 Aggregate product value increased due cleaner mineral liberation Payback period on capital investment achieved in under months

7 АРИЛЖААНЫ ХЭРЭГЛЭЭ

Pricing tiers are projectspecific based on required capacity modularity level
Үйлдвэрийн суурь шат ( цагдаа): Includes core crushing screening basic dust control
Premium Plant Tier ( цагдаа): Adds ACL intelligent metal protection automated lubrication advanced dust suppression
Elite Turnkey Tier ( цагдаа): Full plant design permitting modular erection commissioning training

Нэмэлт шинж чанарууд:
Hot Slag Handling Packages
Advanced Air Classification Systems
OnBoard Weighing Analytics
Remote Monitoring Diagnostics Portal

Үйлчилгээний багцууд:
Платинум дэмжлэг:hour onsite response guaranteed parts availability annual health audits
Алтан дэмжлэг:hour remote support scheduled inspections parts discount
Bronze Support: Basic preventive maintenance schedule parts supply

Financing Options available include capital lease operating lease project financing terms tailored year cycles

8 Түгээмэл асуултууд

What if our slag composition varies significantly between batches?
The Adaptive Crushing Logic automatically compensates for hardness variations maintaining product consistency without manual intervention Field data shows gradation stability improves by over compared fixedsetting systems

How does this plant integrate with our existing material handling system?
Our engineering team conducts dimensional interface analysis All plants feature standardized discharge heights conveyor widths Electrical control systems are designed for integration into your existing PLC SCADA network

What is the expected operational availability?
Based on field performance data across installations designed operational availability exceeds when following prescribed maintenance protocols This factors in scheduled downtime liner changes

Элэгдлийн эд ангиуд бэлэн байна?
Yes We maintain regional inventory critical wear components Furthermore our liner design utilizes longlife materials reducing change frequency Consumption rates are provided during feasibility stage accurate budgeting

Та гүйцэтгэлийн баталгааг санал болгодог уу?
Yes We provide guaranteed minimum throughput maximum power consumption wear life rates key consumables These are contractually defined after review your specific slag analysis