Luxury Limestone Mining Wholesaler

Товч тодорхойлолт:

1. PAINPOINT DRIVEN OPENING Managing a highvolume limestone operation demands consistent output and predictable costs. Атал, traditional extraction and primary crushing methods often introduce bottlenecks that directly impact your bottom line. Та эдгээр байнгын сорилтуудтай тулгарч байна уу?? Урсгалын доод боловсруулалтад нийцэхгүй тэжээл: Variable fragment sizes from the primary blast or initial breakage cause chokeups in…

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1. PAINPOINT DRIVE NOLEING

Managing a highvolume limestone operation demands consistent output and predictable costs. Атал, traditional extraction and primary crushing methods often introduce bottlenecks that directly impact your bottom line. Та эдгээр байнгын сорилтуудтай тулгарч байна уу??

Урсгалын доод боловсруулалтад нийцэхгүй тэжээл: Variable fragment sizes from the primary blast or initial breakage cause chokeups in secondary crushers, leading to unplanned downtime and reducing overall plant throughput.
High Wear Costs in Primary Crushing: Abrasive limestone rapidly degrades standard manganese steel crusher jaws and liners, байнга тохиолддог, costly replacement parts and laborintensive changeout procedures.
Excessive Fines Generation at the Primary Stage: Creating too many sub10mm fines during initial size reduction is inefficient, wasting energy on material that has already reached specification and devaluing your product stream.
Rigid Operational Workflow: Fixed primary crushing stations limit flexibility to follow optimal quarry faces, increasing haulage distances for haul trucks and raising fuel and maintenance expenses.
Scalping Inefficiency: Inadequate removal of clay, элс, and fine contaminants before primary crushing reduces crusher efficiency and can contaminate highpurity limestone products.

Addressing these issues requires a reevaluation of your primary reduction technology. Is your first crushing stage optimized for maximum availability and costperton efficiency? Luxury Limestone Mining Wholesaler

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ: MOBILE PRIMARY JAW CRUSHER FOR LIMESTONE

This solution is a trackmounted mobile jaw crusher, engineered specifically for highcapacity primary crushing in limestone quarrying applications. It is designed to be the first mechanical reduction point after drilling and blasting, processing runofquarry stone into a consistent, хоёрдогч боловсруулалт хийх зориулалттай тээвэрлэх бүтээгдэхүүн.

Үйл ажиллагааны ажлын урсгал:
1. Haul trucks dump shot limestone directly into the vibrating grizzly feeder (Vgff vgf).
2. The VGF scalps out natural fines and contaminants while evenly feeding the robust jaw crusher.
3. The jaw crusher performs highinertia compression crushing, reducing limestone boulders to a predefined top size.
4. Crushed material is discharged onto a wide main conveyor for transport to the next stage or a stockpile.
5. The entire unit can be repositioned via remotecontrolled track drive to minimize truck cycle times as the quarry face advances.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Ideal for largescale limestone quarries requiring 4001,500 tons per hour primary capacity. Suited for shot rock with a maximum feed size up to 1m³. Effective in operations prioritizing quick relocation and fast setup.
Хувьсгал: Not designed for extremely abrasive silicarich stone or very hard igneous rock without significant wear component specification adjustments. Requires regular planned maintenance intervals for optimal lifecycle cost.

3. ҮНДСЭН ОНЦЛОГ

Direct Drive Jaw Crusher | Техникийн үндэслэл: Hightorque electric motor coupled directly to the crusher via fluid coupling | Үйл ажиллагааны ашиг тус: Vbelt-ийн гулсалт, засвар үйлчилгээг арилгана, хүртэл хүргэдэг 95% power transmission efficiency for consistent crushing force | ROI нөлөө: Reduces energy consumption by an estimated 812% уламжлалт туузан системтэй харьцуулахад, үйл ажиллагааны шууд зардлыг бууруулах.

QuarryGrade Vibrating Grizzly Feeder (Vgff vgf) | Техникийн үндэслэл: Heavyduty stepped grizzly bars with boltin sections | Үйл ажиллагааны ашиг тус: Effectively removes fines (50мм) бутлахаас өмнө, reducing crusher wear and preventing chamber packing | ROI нөлөө: Extends jaw die life by 1525% by preventing abrasive grinding of alreadysized material.

Гидравлик солих тохируулгын систем | Техникийн үндэслэл: Хоёр талт гидравлик цилиндр нь механик солих хавтанг орлуулдаг | Үйл ажиллагааны ашиг тус: Allows operators to adjust crusher closedside setting (Css) in minutes for product size changes or clear blockages safely | ROI нөлөө: Тогтмол тохируулга хийхэд зогсох хугацааг дахин багасгадаг 80%, жил бүр машины хүртээмжийг нэмэгдүүлэх.

Бүрэлдэхүүн хэсэг металлургийн хувцас | Техникийн үндэслэл: Isotropic alloy steel jaw dies with optimized tooth profile | Үйл ажиллагааны ашиг тус: Provides extended service life in abrasive limestone applications through superior workhardening properties | ROI нөлөө: Increases tons crushed per die set by 3040%, reducing part cost per ton and inventory requirements.

Ухаалаг үйл явцын хяналтын систем | Техникийн үндэслэл: PLCbased system with load management algorithms | Үйл ажиллагааны ашиг тус: Automatically regulates feed rate based on realtime crusher motor amperage, optimizing throughput while protecting from overloads | ROI нөлөө: Maximizes yield within power constraints; талбайн өгөгдөл харуулж байна a 58% increase in average throughput versus manual operation.

Хөдөлгөөнийг хянах & SetUp Automation | Техникийн үндэслэл: Hydraulic folding conveyors and remotecontrolled track movement | Үйл ажиллагааны ашиг тус: Enables full site relocation and operational readiness in under 30 minutes without external equipment | ROI нөлөө: Reduces nonproductive moving time, allowing closer followup on quarry faces to cut haul truck fuel costs by thousands annually.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын тэмдэглэгээ: MPJ1200L
Crusher хэлбэр: Нэг сэлгэлттэй анхдагч хацарт бутлуур
Тэжээх: 1200mm x x 800mm
Тэжээлийн дээд хэмжээ: 1000мм ирмэгийн урт
Хаалттай хажуугийн тохиргоо (Css) Бэлчээр: 100мм 250мм (гидравлик тохируулгатай)
Хүчин чадлын хүрээ: Шалтгаална, хамаарна 650 цагт тонн (CSS-ээс хамаарна & материалын нягтрал)
Урсгал шахалт: Суурө 4 Эв нь / Stage V dieselelectric; Electric crusher drive motor: 160 kw
Үндсэн дамжуулагч: Өргөн: 1400мм; Ус зайлуулах өндөр: ~4м (гидравлик тохируулгатай)
Grizzly Feeder-ийг чичирч байна: Уртын хэмжээ: 4000мм; Grizzly Section Length: 2500мм; Spacing: 50/80mm step grizzly
Хөдөлгөөнийг хянах: Hydraulic track drive with remote control capability
Үйлдлийн жин: Ойролцоогоор 78 тонн
Байгаль орчны үйл ажиллагааны хүрээ: Орчны температур: 20°C-аас +45 °C хүртэл; Designed for dust suppression system integration.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

HighPurity Calcium Carbonate Quarrying | Challenge A major producer needed to reduce silica contamination from overburden clay in their primary crushed product while increasing plant uptime. Manual clearing of clogged primary chambers was causing weekly downtime events.| Solution Implementation of an MPJ1200L unit with its aggressive stepped grizzly feeder was deployed ahead of the fixed secondary circuit.| Results The VGF effectively scalped out over 90% of clay contaminants before crushing. Crusher blockages were eliminated, increasing monthly available operating hours by 18%. Product purity entering the washing plant improved significantly.

MultiPit Contract Mining Operation Challenge A contracting firm servicing several regional limestone quarries faced prohibitive costs establishing fixed primary crushing at each shortduration site. Truck haulage distances were escalating fuel costs.| Solution Deployment of a trackmounted mobile primary jaw crusher that could be relocated between sites on lowloaders within a single shift.| Results By positioning the crusher at the active face in each quarry, average haul truck cycle distance was reduced by 60%. This led to a direct 22% reduction in fleet fuel consumption across all sites, dramatically improving project margins.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Үнийн шатлал & Нэмэлт шинж чанарууд:

Equipment investment is structured around core configuration with optional enhancements:
Үндсэн тохиргоо (MPJ1200L Core Unit): Includes standard features as specified.
Enhanced Durability Package (Сайн дурын): Includes upgraded wear liners on hopper/VGF/chutes (1015% дээд зэрэглэлийн), dust encapsulation skirts, and extendedlife bearing specifications.
Автомажуулалт & Хяналтын багц (Сайн дурын): Incorporates advanced telematics for remote health monitoring, automatic lubrication system feedback, and production tracking integration via onboard weighing. Luxury Limestone Mining Wholesaler