1. PAINPOINT DRIVE NOLEING

Are your iron ore processing margins being eroded by persistent, төлөвлөөгүй сул зогсолт? Commercial operators and plant managers face significant financial pressure from equipment that cannot withstand the abrasive reality of highvolume iron ore. Нийтлэг бэрхшээлүүд орно:
Хэт их элэгдэл & Бүрэлдэхүүн хэсгийн эвдрэл: Standard crushing chambers and liners degrade rapidly under continuous Taconite or Hematite load, leading to frequent shutdowns for maintenance and high parts replacement costs.
Тогтворгүй дамжуулалт & Нөхцөл гаргах оглохлохоллэх: Fluctuations in feed size or hardness result in poor control over final product sizing, causing bottlenecks in downstream grinding circuits and reducing pellet or sinter plant efficiency.
тонн тутамд эрчим хүчний өндөр хэрэглээ: Older or improperly configured crushing stages consume disproportionate power, directly impacting operational expenditure and carbon footprint.
Хатуу үйлдвэрийн тохиргоо: Fixed crushing circuits struggle to adapt to varying ore body characteristics or market demands for different product specifications, үйл ажиллагааны уян хатан байдлыг хязгаарлах.

Is your primary crushing station a source of cost or a driver of profit? The solution lies in precision engineering applied directly to the unique demands of iron ore.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

This content details a fully customizable, heavyduty stationary crushing plant solution engineered explicitly for hightonnage iron ore processing. The system is designed as a primary or primary/secondary stage unit, built around a core gyratory or jaw crusher configured for maximum abrasion resistance and volumetric throughput.

Үйл ажиллагааны ажлын урсгал:
1. Managed Feed Intake: Runofmine ore is directed via heavyduty apron feeder to the primary crusher, ensuring a consistent, chokefed load for optimal crushing action.
2. Нийт хэмжээг бууруулах: The core crusher utilizes high inertia and optimized kinematics to reduce large lump ore (1.5 м хүртэл) to a manageable conveyorable size.
3. Анхдагч скальпинг & Торгууль арилгах: A downstream heavyduty scalper removes natural fines prior to secondary crushing, increasing circuit efficiency and reducing unnecessary wear.
4. Хоёрдогч бутлах & Хаалттай хэлхээний удирдлага (Сайн дурын): A cone crusher module in closed circuit with a sizing screen allows precise control of final product gradation, typically to 50mm or 75mm for downstream milling.
5. Integrated Material Handling: Plant design includes robust conveyor systems, transfer points with impact beds, and dust suppression integration for complete material flow management.

Хэрэглээний хамрах хүрээ: Designed for greenfield installations or major upgrades in magnetite (таконит) and hematite mining operations with annual capacity requirements from 5 нь 25+ сая тонн.

Хувьсгал: Бага тоннын үйл ажиллагаанд тохиромжгүй (< 1 Mtpa) or as a tertiary/quartzite crushing unit without significant specification review.

3. ҮНДСЭН ОНЦЛОГ

Патентлагдсан доторлогооны геометр | Техникийн үндэслэл: Төгсгөлийн элементүүдийн шинжилгээ (FEA) & wear modeling | Үйл ажиллагааны ашиг тус: Доторлогооны амьдралын мөчлөгийн туршид илүү тогтвортой бүтээгдэхүүний зэрэглэлд хүрдэг, with reduced risk of bridging | ROI нөлөө: Шалтгаална, хамаарна 15% longer liner life reduces direct parts cost and changeout downtime

Ухаалаг ачаалал & Тэжээлийн хяналтын систем | Техникийн үндэслэл: Realtime motor power & hydraulic pressure monitoring with automated feeder response | Үйл ажиллагааны ашиг тус: Maintains optimal crusher cavity loading, preventing overload stalls and emptycavity wear | ROI нөлөө: Хөтөчийн эд ангиудыг цочролын ачааллаас хамгаална; талбайн өгөгдөл харуулж байна a 712% тодорхой эрчим хүчний хэрэглээг бууруулах (кВт.ц/тн)

Modular Plant Subframe Design | Техникийн үндэслэл: Болт хамтдаа, heavygauge steel modules with precisionmachined interfaces | Үйл ажиллагааны ашиг тус: Enables faster onsite erection and future reconfiguration or relocation with minimal cutting/welding | ROI нөлөө: Can reduce civil works and installation time by an estimated 30%, үйлдвэрлэлийн хугацааг хурдасгах

Төвлөрсөн тослох & Fluid Systems | Техникийн үндэслэл: Singlepoint lubrication distribution blocks with monitoring points for all critical bearings | Үйл ажиллагааны ашиг тус: Ensures correct lubrication intervals are met reliably, extending bearing service life in highdust environments | ROI нөлөө: Lowers manual maintenance labor hours by ~25% per shift and decreases bearing failure risk

HeavyDuty Dust Containment Skirting | Техникийн үндэслэл: Multistage rubber skirting with adjustable tensioning on all conveyor transfers | Үйл ажиллагааны ашиг тус: Dramatically reduces airborne dust at emission points, талбайн аюулгүй байдал, байгаль орчны шаардлагыг сайжруулах | ROI нөлөө: Lowers water consumption for suppression and reduces cleanup costs; minimizes risk of regulatory noncompliance penalties

Crusher Backing Material Integration | Техникийн үндэслэл: Automated dispensing system for epoxy resin backing during liner installation | Үйл ажиллагааны ашиг тус: Ensures complete cavity fill without air pockets, maximizing liner stability and energy transfer | ROI нөлөө: Eliminates premature liner failure due to improper backing, protecting major crusher body components

WalkIn засвар үйлчилгээний платформууд | Техникийн үндэслэл: Integrated, OSHAcompliant platforms with handrails around all major service points (crusher top shell, мотор, боодол) | Operational Benefit Provides safe, direct access for inspection and component handling during planned maintenance| ROI Impact Reduces servicerelated safety incidents; improves maintenance efficiency by providing stable work areas

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Дундаж) | Захиалгат төмрийн хүдэр бутлах үйлдвэрийн шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Liner Life (Primary Mantle/Bowl) | ~1.2 Million Tonnes
Хүдрийн зүлгүүрээс хамаарч өөр өөр байдаг| ~1.5 Million Tonnes
Based on magnetite feed| +25% |
| Total Plant Availability (Төлөвлөсөн ажлын цаг) | 9294%
Includes minor stops| >96%
Design target| +34 Хувийн оноо |
| Эрчим хүчний тусгай хэрэглээ
(kWh per tonne crushed) Baseline Dependent
Хэлхээний загвараас хамаарч өөр өөр байдаг| Field data indicates reduction of
712% тэтгэвэр. nonoptimized equivalent systems.| Шалтгаална, хамаарна 12% |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (MTBF)
for Major Components
~2，000 цаг
Drive/motor/bearing assemblies| >2，500 цаг
Design target based on load management| +25% |
| Төлөвлөсөн засвар үйлчилгээний зогсолт
(per major liner change event)
4872 цаг
Crew dependent|<36 hours target
Via modular liners & платформууд| 33% |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 2，500 дээр нь 8，000 цагт тонн (цагдаа)， depending on feed size， ore work index，and product size requirement.
Анхдагч бутлуурын сонголтууд: Гайхамшигтай бутлуурууд (54"75" тэжээлийн нээлт) эсвэл Хацарт бутлуур (60”x80”+). Selection based on required throughput， feed topology，болон хуваагдлын шинжилгээ.
Урсгал шахалт: хүртэлх цахилгаан моторын хөтчүүд 450 кВт 1，200 kw，with Vbelt or direct drive configurations available。 Softstart systems standard。
Материалын үзүүлэлтүүд：
Бутлуур доторлогоо： Manganese steel alloy（14%18%）with optional chrome carbide overlay for extreme abrasion zones。
Бүтцийн ган： Primary support structures use S355JR grade steel； highwear areas utilize AR400 abrasionresistant plate。
Conveyor Idlers： CEMA class E/F sealed bearings； impact idlers at loading zones。
Physical Dimensions （Modular）： Стандарт тээвэрлэлтийн савны хэмжээст зориулагдсан модулиуд。 Typical primary station footprint： ~30m L x 15m W x 20m H （variable）。
Байгаль орчны үйл ажиллагааны хүрээ：
Орчны температур： 30°C to +50°C （with appropriate lube oil/heater packages）。
Тоос ялгаруулалт： Designed to achieve <10 mg/Nm³ at containment points with integrated suppression。
Дуу чимээний түвшин： Compliant with <85 дүүдэр(Аг) at operator stations via acoustic enclosures。

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Greenfield Magnetite Concentrator｜Challenge： A new mine required a primary crushing plant capable of processing highly abrasive taconite at 6，000 цагдаа，with strict product sizing (250мм) for SAG mill feed。 The remote location demanded high reliability due to limited local maintenance support。｜ Шийдэл： A customized gyratory crusherbased plant featuring our intelligent load control system， extendedlife liner package，and fully walkin maintenance modules was installed。 All lubrication and electrical cabinets were housed in heated enclosures。｜ Үр дүн： Үйлдвэр ашиглалтад орсноос хойш хоёр долоо хоногийн дотор нэрийн хуудасны хүчин чадалд хүрсэн。 Давхаргын ашиглалтын хугацаа төсөөлснөөс хэтэрсэн байна 8%， achieving over 1。6 million tonnes per set。 Availability has averaged 96。7% over the first three years of operation。

Hematite Processing Plant Upgrade｜Challenge An existing hematite operation experienced chronic bottlenecks due to an aging jaw crusher plant suffering from frequent bearing failures and poor throughput consistency (<2，200 цагдаа)，limiting downstream beneficiation output。｜Solution We replaced the existing unit with a customized modular jaw plant featuring the centralized greasing system，heavyduty skirting，and an optimized feeder/crusher interface geometry tailored to the specific ore characteristics。｜Results Throughput increased consistently above design rate of 2，800 цагдаа。 Bearingrelated unscheduled downtime was eliminated in the first year postinstallation。 Product size distribution became markedly more uniform (+/10%) improving downstream screening efficiency。

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our approach is based on providing transparent value aligned with your production targets。

Үнийн шатлал
• Base Plant Configuration Includes core crusher motor feeders basic discharge conveyor structural supports walkways ladders
• Enhanced Configuration Adds intelligent control system dust suppression package premium liner options automated lubrication
• Turnkey Project Package Full engineering procurement construction management EPC/M including foundations electrical reticulation commissioning spares package

Нэмэлт шинж чанарууд
• OnBoard Hydraulic Power Unit For setting adjustment/clearing
• Rock Breaker Boom System For oversize breaking at grizzly
• Advanced Predictive Monitoring Vibration temperature sensors linked to SCADA
• Modular Secondary/Tertiary Crushing Stage For future expansion

Үйлчилгээний багцууд
• Planned Maintenance Agreements Scheduled inspections parts supply labor rates defined upfront
• Performance Guarantee Contracts Uptime availability或throughput guarantees supported by remote monitoring
• Liner Service Programs Fixedcostpertonne agreements covering all wear parts

Санхүүжилтийн сонголтууд
We work with accredited partners to offer equipment leasing capital loans以及operational expenditure OpEx models where payment is tied directlyto verified production tonnage。

8. Түгээмэл асуултууд

Q What level of site preparation is required prior delivery？
A Our modular plants require prepared concrete foundations designed specificallyfor your soil conditions We provide full foundation drawings anchor bolt locations as partof basic engineering Minimal field welding should be required。

Q How does this solution integrate into my existing control room SCADA system？
A The plant control panel can be supplied asa standalone PLCbased systemor configuredto communicate via industrystandard protocols Modbus TCP/IP Profibus etc allowing full visibilityand control fromyour central facility。

Q Are performance guarantees offered？
A Yes subjectto mutually agreedupon feed material specifications we can contractually guarantee rated throughput capacity final product P80 sizing以及specific energy consumption targets。

Q What isthe typical lead timefrom order placementto commissioning？
A For standard configurations lead times range between914 months dependingon current manufacturingload Complex customizations may extendthis timeframe Detailed project schedules are provided upon initial technical review。

Q How do you address ongoing technical supportfor remote sites？
A We offer tiered support including24/7 remote diagnostics access trained regional service technicians以及comprehensive documentation Parts are strategically warehousedin key mining regions globallyto expedite delivery。

Q Can this plant be relocatedin future？
A Yes themodular bolted subframe designis specifically engineeredfor disassembly relocation andreassembly Minimally destructive techniquesare used preserving structural integrity Relocation feasibility studiesare availableas separate consultancy service。

Q What trainingis providedfor our operationsand maintenance teams？
A Comprehensive trainingis included covering normal operation shutdown procedures routine maintenance tasks troubleshooting We provide both classroom sessionsat our facility handson training during commissioningat yours alongwith detailed operational manuals