Тансаг зэрэглэлийн кокс чичиргээт дэлгэц борлуулагчид

Luxury Coke Vibration Screen Distributors

Товч тодорхойлолт:

1. PAINPOINT DRIVEN OPENING Are you facing persistent, costly inefficiencies in your final product screening? Operational challenges with standard vibrating screens for coke classification directly impact your bottom line and plant reliability. Эдгээр нийтлэг асуудлуудыг авч үзье: Нүд сохлох & Тээвэрлэлт: Сайн байна, abrasive coke particles blind screen meshes, том хэмжээтэй материал нь эцсийн бүтээгдэхүүний силос руу дамждаг.…

Бидэнд имэйл илгээх PDF хэлбэрээр татаж авах

Бүтээгдэхүүний дэлгэрэнгүй

Бүтээгдэхүүний бичиг

1. PAINPOINT DRIVE NOLEING

Are you facing persistent, costly inefficiencies in your final product screening? Operational challenges with standard vibrating screens for coke classification directly impact your bottom line and plant reliability. Эдгээр нийтлэг асуудлуудыг авч үзье: Тансаг зэрэглэлийн кокс чичиргээт дэлгэц борлуулагчид

Нүд сохлох & Тээвэрлэлт: Сайн байна, abrasive coke particles blind screen meshes, харин том хэмжээтэй материал нь эцсийн бүтээгдэхүүний силос руу шилждэг. Үүний үр дүнд өвөрмөц бус бүтээгдэхүүн бий болно, үйлчлүүлэгчээс татгалзах, мөн өртөг өндөртэй дахин боловсруулалт.
Засвар үйлчилгээний хэт их зогсолт: The constant impact of hard, sharp coke fractures screen decks and fatigues side plates. Frequent shutdowns for panel replacement and structural repairs halt your processing line.
Өндөр энерги & Үйл ажиллагааны зардал: Inefficient vibration mechanisms require excessive power to achieve minimal material stratification. Coupled with high wearpart consumption, your costperton processed remains uncompetitive.
Тогтворгүй бүтээгдэхүүний зэрэглэл: Variable feed rates and traditional screen action lead to inconsistent separation at cut points (жишээ нь e., 25мм, 30мм). This variability compromises the uniformity required for blast furnace or foundry operations.

How can you achieve precise, reliable coke sizing with lower operational expenditure and maximized equipment availability? The solution requires a purposeengineered approach to vibration screening.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ Тансаг зэрэглэлийн кокс чичиргээт дэлгэц борлуулагчид

Тансаг зэрэглэлийн коксын чичиргээт дэлгэц нь хүнд даацын зориулалттай, linear motion screening machine engineered specifically for the dry classification of metallurgical coke and calcined petroleum coke. It separates crushed coke into precise fractions—such as nut coke, соно, or furnacegrade coke—based on particle size distribution.

Үйл ажиллагааны ажлын урсгал:
1. Хяналттай тэжээл: Sized crusher discharge is uniformly distributed across the full width of the screen inlet via an integrated feed box.
2. Үр дүнтэй давхаргажилт: Өндөр хүчин чадал, linear vibration pattern throws material upward and forward, rapidly stratifying fines to the bottom layer for contact with the screen media.
3. Нарийвчилсан тусгаарлалт: Sized particles pass through accurately sized screen panel apertures, while oversize material travels along the deck to the discharge end.
4. Цэвэр ялгадас: Properly sized fractions are discharged via separate chutes into designated product streams for storage or transport.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Ideal for dry screening of hot or cold metallurgical coke (Met Coke), anode coke, and calcined petroleum coke in sizing capacities from 5mm to 80mm. Агломерийн үйлдвэрт тохиромжтой, blast furnace operations, and carbon anode production plants.
Хувьсгал: Not designed for wet screening applications or for materials with high moisture content that causes adhesion. Not recommended for primary crushing duties or extremely abrasive noncarbonaceous materials without specific configuration review.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын тавцанг дэмжих систем | Техникийн үндэслэл: Multipoint rubber buffer isolation | Үйл ажиллагааны ашиг тус: Absorbs direct impact energy from falling coke, protecting the main frame from stress fractures and reducing structural noise | ROI нөлөө: Extends main frame service life by an estimated 60%, сэргээн босгох томоохон зардлыг арилгах.

Модульчлагдсан полиуретан дэлгэцийн хавтан | Техникийн үндэслэл: Highresilience polyurethane with tailored durometer | Үйл ажиллагааны ашиг тус: Dramatically reduces blinding due to material elasticity; panels resist abrasion from sharp edges | ROI нөлөө: Самбарын ашиглалтын хугацаа нь ган торноос 35 дахин урт, reducing changeout frequency and associated labor downtime.

Dual CounterRotating Exciter Drive | Техникийн үндэслэл: Synchronized eccentric shafts generating a true linear motion | Үйл ажиллагааны ашиг тус: Тогтвортой байдлыг хангана, adjustable Gforce for optimal material travel and stratification across the entire deck length | ROI нөлөө: хүртэл хүрдэг 25% higher throughput per unit area compared to circular motion screens, optimizing footprint efficiency.

Хаалттай тоос үл нэвтрэх загвар | Техникийн үндэслэл: Continuous sealing system between deck frames and side panels | Үйл ажиллагааны ашиг тус: Contains fine coke breeze (minus 6mm) within the machine enclosure, improving plant air quality and reducing product loss | ROI нөлөө: Lowers dust collection system load and minimizes housekeeping costs while reclaiming valuable product.

QuickRelease тавцан чангалах систем | Техникийн үндэслэл: Lateral wedgeandbolt tensioning mechanism | Үйл ажиллагааны ашиг тус: Allows single operators to safely tension or replace screen panels in under 30 самбар бүрт минут | ROI нөлөө: Төлөвлөсөн засвар үйлчилгээний зогсолтыг ойролцоогоор бууруулна 70% for panelrelated tasks.

Хувьсах давтамжийн хөтөч (VFD) Удирдах | Техникийн үндэслэл: Integrated motor controller adjusting exciter speed/amplitude | Үйл ажиллагааны ашиг тус: Permits finetuning of vibration amplitude and material travel speed to match realtime feed conditions and product specifications | ROI нөлөө: Prevents under/overscreening during feed fluctuations; estimated energy savings of 1520% хэсэгчилсэн ачааллын үед.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадал & Үнэлгээ: -аас дамжуулахад зориулагдсан 50 нь 800 метр тонн/цаг (цагдаа), depending on model size and separation cut point.
Эрчим хүчний шаардлага: Хөдөлгүүрийн хөдөлгүүрийн хүрээ 7.5 кВт 45 kw (10 HP нь 60 Царгуур), 415V/50Hz эсвэл 480V/60Hz гурван фазын хүчээр хангагдсан.
Материалын үзүүлэлтүүд:
Үндсэн хүрээ & Хажуугийн хавтан: Өндөр хүчдэлийн нүүрстөрөгчийн ган (Q345B / A572), shotblasted and coated with industrial epoxy paint.
Тавцангийн хүрээ & Хөндлөнгийн гишүүд: Элэгдэлд тэсвэртэй ган (AR400).
Дэлгэцийн медиа сонголтууд: Полиуретан модульчлагдсан хавтан (стандарт), резинэн бүрхүүлтэй цоолсон хавтан, or tensioned harp wire decks.
Тээврийноор & Buffers:Synthetic rubber dust seals; heavyduty compression springs or rubber buffer blocks.
Физик хэмжээсүүд: Нэг тавцангийн өргөн нь 1.2м-ээс 3.6м хүртэл; урт нь 4.8м-ээс 7.2м хүртэл; installation angle adjustable between 2° to +5°.
Байгаль орчны үйл ажиллагааны хүрээ: Орчны температур 20 ° C-аас + 45 ° C хүртэл байна; capable of handling feed material temperatures up to 150°C with specific seal materials.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

[Ган тээрмийн Домен зуухны тэжээлийн] Сорилт: A major integrated steel mill experienced frequent blinding on traditional screens classifying nut coke (2030мм). This led to inconsistent sizing fed to the blast furnace burden system affecting gas flow permeability.Шийдлийн хэрэгжилт: Two parallel Luxury Coke Vibration Screens were installed postcrusher station.Results Quantified: Panel blinding was eliminated due polyurethane's selfcleaning properties.Sizing consistency improved such that >98% of product fell within target spec.Routine panel change intervals extended from quarterly outages down once every14 months.

[Calcined Petroleum Coke Plant] Сорилт: An anodegrade CPC producer needed reduce ultrafine (1мм)breeze generation during final screening which represented significant value loss as waste.Шийдлийн хэрэгжилт:A tripledeck enclosed Luxury Coke Vibration Screen was configured with progressively finer polyurethane panels toptobottom.Results Quantified:The enclosed dusttight design reduced ambient airborne fines by over90%.Precise control via VFD allowed optimization yield target fractions.Material previously lost as fugitive dust was recovered increasing overall plant yield by approximately2%.

7 АРИЛЖААНЫ ХЭРЭГЛЭЭ

Equipment pricing tiers are structured based on machine size drive configuration:
I шат (Стандарт үүрэг): For widths upto2m singledeck configurations ideal lowercapacity facilities pilot plants.Pricing reflects basic VFD controls standard polyurethane panels
II шат (Хүнд даац): For widths between2m–3m dualdeck options most common mainstream applications.Includes premium exciter bearings enhanced structural supports
Нэмэлт функцууд орно:
Автомат тосолгооны систем
Алсын хяналтын мэдрэгч( vibration temperature)
Specialized wear liners inlet discharge chutes
Explosionproof motor ratings hazardous area classification

Үйлчилгээний багц боломжтой:
1.Урьдчилан сэргийлэх засвар үйлчилгээний төлөвлөгөө:Scheduled inspections parts discounts priority support
2.Comprehensive Lifecycle Contract:Covers all scheduled maintenance wear components(excluding panels) fixed annual fee

Financing Options can be arranged through partner institutions including:
Тоног төхөөрөмжийн түрээсийн бүтэц(2460 сарын нөхцөл)
Tailored rentaltoown programs

8 Түгээмэл асуултууд

Q1.Is this luxury coke vibration screen compatible existing conveyor feed arrangements?
A1 Yes.The screen’s integrated feed box designed accept standard belt conveyor discharges heights.Custom inlet flanges can fabricated match your specific chutework ensuring smooth transition without spillage

Q2.What operational impact expected during installation commissioning?
A2 Minimal.Field data shows typical mechanical installation requires57 days foundation prepared.Electrical tiein VFD setup requires additional2 days.Commissioning performance validation typically completed within single shift minimal disruption ongoing adjacent operations

Q3.How does pricing compare conventional vibrating screens?
A3 Initial capital investment typically1525% higher equivalent sized conventional unit due robust construction premium components.This premium offset demonstrably lower operating costs extended service life delivering positive ROI within first1824 months most documented cases

Q4.Can handle hot coke directly from ovens?
A4 Yes.Screens configured hightemperature seals heatresistant components rated continuous operation feed temperatures up150°C.For hotter materials specialized designs required should discussed application engineers

Q5.What warranty provided critical components?
A5 Standard offer includes24month warranty structural defects workmanship exciter drive assembly12month coverage all other mechanical electrical parts.Warranty terms require adherence prescribed preventive maintenance schedule

Q6.Are spare parts readily available globally?
A6 Critical wearing parts—polyurethane panels rubber buffers—stocked regional warehouses ensure48hour dispatch major centers.Drive components bearings available through international industrial supply networks minimizing potential lead times

Q7.Do you provide training plant maintenance staff?
A7 Yes.Comprehensive training package included purchase covers safe operation routine maintenance procedures troubleshooting guides handson panel change demonstration conducted commissioning team

Шошго: Тансаг зэрэглэлийн кокс чичиргээт дэлгэц борлуулагчид