1. PAINPOINT DRIVE NOLEING

Тогтворгүй тоосгоны чанар, татгалзлын өндөр хувь нь таны төслийн хязгаарыг сулруулж байна? Is your production floor bottlenecked by manual handling, slow cycle times, or excessive machine downtime for mold changes? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, these operational challenges translate directly into quantifiable losses: хаягдал түүхий эд, missed delivery deadlines, and compressed profitability.

How much revenue is lost annually due to substandard brick density and dimensional inaccuracy?
What is the true cost of production stoppages for maintenance and reconfiguration?
Could a more reliable, automated brick making machine system improve your output per shift by 20% болон түүнээс дээш?

Addressing these issues requires equipment engineered not just for output, гэхдээ нарийвчлалын хувьд, бат бөх чанар, and operational fluidity.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

The premium stationary brick making machine is a highpressure hydraulic press system designed for the continuous, automated production of highdensity concrete bricks, хучилтууд, болон блокууд. Engineered for fixedplant operation, it transforms raw materials—primarily aggregates, элс, цемент, and pigments—into finished products with minimal manual intervention.

Үйл ажиллагааны ажлын урсгал:
1. Автомат хооллолт: Premixed raw material is conveyed into the machine’s feed hopper.
2. Precision Metering & Хэвлэх: A measured volume of material is distributed into a rigid steel mold box.
3. Өндөр даралтын нягтаршил: Multidirectional hydraulic rams apply intense pressure (давсан 150 баар) to achieve optimal density.
4. Тодор зүй & Тавиурлах: The cured brick block is ejected onto a pallet or conveyor belt for transport to the curing area.
5. Automatic Cycle Reset: The system resets and initiates the next production cycle without operator input.

Хэрэглээний хамрах хүрээ: Ideal for largescale commercial block yards, барилгын материал нийлүүлэгчид, and infrastructure projects requiring consistent, highvolume output of standard and interlocking concrete masonry units (CMUs).

Хувьсгал: This equipment class is designed for stationary use with prepared raw material mixes; it is not mobile and requires a consistent power supply and prepared foundation.

3. ҮНДСЭН ОНЦЛОГ

VibrationFree Hydraulic Press | Техникийн үндэслэл: Static compaction via synchronized upper and lateral rams | Үйл ажиллагааны ашиг тус: Produces bricks with uniform density from core to surface, eliminating voids and laminations | ROI нөлөө: Бүтээгдэхүүнээс татгалзах хувь хэмжээг хүртэл бууруулна 95%, түүхий эдийн гарцыг дээд зэргээр нэмэгдүүлэх

QuickChange хэвний систем | Техникийн үндэслэл: Patented cartridgestyle mold fixation with guided alignment | Үйл ажиллагааны ашиг тус: Бүтээгдэхүүнийг бүрэн хэмжээгээр өөрчлөх боломжийг олгодог 15 хоёр хүний ​​багийнхан минут | ROI нөлөө: Increases plant flexibility and uptime, allowing smaller batch runs without costly downtime

Industrial PLC Control Hub | Техникийн үндэслэл: Мэдрэгч дэлгэцтэй HMI бүхий төвлөрсөн программчлагдах логик хянагч | Үйл ажиллагааны ашиг тус: Operators can store recipes, monitor realtime pressure/cycle data, мөн алдааг даруй оношлох | ROI нөлөө: Сургалтын цагийг богиносгодог 40% оношилгооны зогсолтыг дунджаар 60%

Хүнд даацын бүтцийн хүрээ | Техникийн үндэслэл: Monobloc steel fabrication with reinforced stress points | Үйл ажиллагааны ашиг тус: Maintains critical alignment under continuous load over decades of operation | ROI нөлөө: Extends service life beyond industry average; reduces longterm capital replacement costs

Integrated Pallet Return System | Техникийн үндэслэл: Closedloop conveyor synchronized with press cycle | Үйл ажиллагааны ашиг тус: Automates product handling postejection; eliminates manual labor at the press station | ROI нөлөө: Reduces direct labor requirements per shift by approximately 2 FTE per machine line

Нарийвчилсан тосолгооны систем | Техникийн үндэслэл: Automated central greasing with cyclebased triggers | Үйл ажиллагааны ашиг тус: Ensures all critical wear points receive precise lubrication without operator reliance | ROI нөлөө: Prevents premature wear on ram seals and guide rods; extends major overhaul intervals by an estimated 30%

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Ердийн) | Our Premium Brick Making Machine Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Циклийн цаг (стандарт блокийн хувьд) | ~22 seconds per piece (with vibration) | ~18 seconds per piece (static press) | ~18% Faster Output |
| Dimensional Tolerance Consistency (± mm) ±1.5 mm across batch ±0.5 mm across batch ~67% More Precise |
| Mold Changeover Time Average 4560 minutes Under 15 хоёр хоног ~75% Less Downtime |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (MTBF) ~1,200 operating hours Field data shows >2,000 цаг ~66% Higher Reliability |
| Energy Consumption per Standard Pallet ~12 kWh ~9 kWh ~25% More Energy Efficient |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Үйлдвэрлэлийн хүчин чадал: -аас тохируулах боломжтой 1,800 дээр нь 4,500 стандарт блокууд (200x100x400мм) 8 цагийн ээлжээр.
Эрчим хүчний шаардлага: Main hydraulic drive motor from 30 кВт 55 kw; total connected load dependent on automation options.
Материалын үзүүлэлтүүд: Compatible with standard concrete mixes with aggregate size up to ≤8mm; moisture content range of ~36%.
Operating Pressure Range: Hydraulic system operates from 150 bar to a maximum of 220 bar for specialized products.
Физик хэмжээсүүд (Машины ул мөр): Approximately L8m x W4m x H3m (загвараар өөр өөр байдаг).
Байгаль орчны үйл ажиллагааны хүрээ: +5°C-аас +40°C хүртэлх орчны температурт зориулагдсан; electrical components rated IP54 for dust protection.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Commercial Block Yard & Supplier Expansion

Challenge A regional supplier faced capacity constraints during peak construction season using older vibratory machines. High rejection rates on specialty pavers were causing order fulfillment delays.
Solution Implementation of two highpressure brick making machines configured with quickchange molds for their full product line.
Results Output increased by over twice as much while reducing labor costs per pallet produced by nearly onethird within six months.

Том хэмжээний дэд бүтцийн төсөл

Challenge A contractor building a major highway needed consistent supply of specific interlocking retaining wall blocks onsite to avoid transport costs but struggled with onsite quality control.
Solution A containerized stationary brick making machine plant was installed at the project base camp.
Results The project achieved zero supply delays over two years while saving an estimated $250k in logistics costs compared to offsite procurement.

Urban Redevelopment Contractor

Challenge A contractor specializing in municipal work required small batches of customcolored pavers for different projects but found traditional machines inefficient for short runs due to lengthy setup times.
Solution Investment in one premium brick making machine equipped with the quickchange mold system allowed rapid reconfiguration between jobs.
Results The contractor reduced minimum economical batch size fivefold while improving profit margins on bespoke orders due to reduced setup waste.

АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our premium brick making machines are offered in three primary tiers based on automation level:

1.
2.Стандарт үйлдвэрлэлийн шугам: Includes core press PLC control basic pallet conveyor Priced from $185k $280k USD
3.Advanced Automated Line: Adds robotic layer forming automatic pallet stacker integrated mixer feed Priced from $350k $500k USD
4.Custom Turnkey Plant: Fully engineered solution including curing systems bulk handling civil works Priced upon project quotation

Optional features include color dosing systems remote monitoring software upgraded wear packages extended warranty coverage Service packages range from basic preventive maintenance plans comprehensive annual support contracts including parts discounts Financing options including leasing capital equipment loans are available through our partners subject credit approval

ТҮРГЭН АСУУЛТЫН АСУУЛТ

What are my power supply requirements?
Most models require stable threephase power voltage specific motor size Our technical team will provide detailed specifications based your chosen configuration local grid conditions

How does this machine handle different mix designs like fly ash or slag cement?
The static hydraulic press technology is highly adaptable various mix designs Field testing demonstrates consistent results mixes containing supplementary cementitious materials SCMs up specified percentages We recommend providing your mix design validation testing our facility

What kind foundation required?
A reinforced concrete foundation critical dampen operational forces ensure longevity Detailed foundation drawings anchor bolt templates provided upon order ensure proper installation qualified civil engineer

Ямар ердийн хүргэх хугацаа хүргэх суурилуулалт?
Lead times vary model complexity Current standard lead times range weeks fully customized turnkey plants may require months planning includes supervised commissioning operator training site

What warranty offered what key exclusions?
We offer months comprehensive warranty manufacturing defects wear parts consumables like mold liners seal kits excluded Warranty can extended purchase optional service agreements