1. PAINPOINT DRIVE NOLEING

Ашиглалтын зардал нэмэгдэж, урьдчилан таамаглах боломжгүй зогсолт нь таны үндсэн бутлах хэлхээний ашигт ажиллагаанд сөргөөр нөлөөлж байна? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, the primary jaw crusher is a critical—and often problematic—bottleneck. Нийтлэг бэрхшээлүүд орно:
Хэт их элэгдлийн эд ангиудын зардал: Premature failure of jaw dies due to improper kinematics or lowquality materials, байнга болоход хүргэдэг, зардал ихтэй солих, их хөдөлмөр шаардсан өөрчлөлтүүд.
Төлөвлөөгүй завсарлага: Structural fatigue or bearing failures from uncrushable materials or shock loads, halting your entire processing line for days.
Тогтворгүй дамжуулалт & Бүтээгдэхүүний хэлбэр: Inefficient crushing chamber designs that produce excessive fines or slabby product, reducing downstream efficiency and final product value.
Эрчим хүчний өндөр хэрэглээ: Inefficient drive systems and heavy, powerintensive components that significantly increase your costpertonne.

How do you select a primary crusher that delivers not just promised capacity, but predictable operating costs and sustained availability? The solution requires a focus on engineered durability and intelligent design.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

JC5000 хацарт бутлуур нь өндөр хүчин чадалтай, хамгийн эрэлт хэрэгцээтэй уул уурхайд зориулан бүтээгдсэн дан эргэлттэй анхдагч бутлуур, нэг чанартай, and heavyduty construction applications. Its robust design is built to process hard rock, хүдэр, and demolition concrete with maximum reliability.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээл & Анхны шахалт: Том тэжээлийн материал (up to 1.5m cube) гүн рүү ордог, амьсгал боогдохгүй бутлах камер.
2. Agressive Crushing Stroke: Өндөр хүчин чадалтай дан эргүүлэх механизм нь хөдөлж буй эрүүг зууван хөдөлгөөнөөр хөдөлгөдөг, applying compressive force efficiently.
3. Ахах & Цэвэрлэгээ: The steep nip angle and optimized discharge setting facilitate rapid material evacuation, preventing chokepoints and promoting high throughput.
4. Системийн интеграци: The crusher interfaces with vibrating grizzly feeders and downstream conveyors for a continuous feed system.

Хэрэглээний хамрах хүрээ: Ideal for stationary primary crushing plants processing granite, сагссах, төмрийн хүдэр, зэсийн хүдэр, and recycled aggregates. It is suited for hightonnage operations (>800 ментф) requiring a top feed size up to 1500mm.

Хувьсгал: Доторлогооны тусгай сонголтгүйгээр зүлгүүрийг дахин боловсруулахад зориулагдаагүй. Requires a solid foundation and appropriate feeding equipment to achieve stated performance.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын галзуу холхивчийн угсралт | Техникийн үндэслэл: Том диаметртэй голтой бөмбөрцөг хэлбэртэй холхивч | Үйл ажиллагааны ашиг тус: Handles high radial and thrust loads from tough crushing conditions; extends bearing life by up to 3x compared to standard bearings | ROI нөлөө: Холхивчийн эвдрэлийн эрсдэлийг бууруулдаг; lowers maintenance frequency and associated labor costs.

Hydraulic Wedge Adjustment System | Техникийн үндэслэл: Dualacting hydraulic cylinders replace manual shim adjustment | Үйл ажиллагааны ашиг тус: Allows closedside setting (Css) adjustments to be made quickly, аюулгүй, and accurately in minutes versus hours | ROI нөлөө: Maximizes plant uptime during product changeovers; improves operator safety by eliminating manual handling.

Оновчтой бутлах камерын геометр | Техникийн үндэслэл: Computermodeled kinematics with a steep nip angle and deep symmetrical chamber | Үйл ажиллагааны ашиг тус: Delivers higher reduction ratios per pass; produces a more consistent product shape with less slabby material | ROI нөлөө: Increases effective capacity of downstream circuits; improves final product cubicity for higher market value.

BoltOn Wear доторлогоо | Техникийн үндэслэл: Modular liner design with replaceable cheek plates manufactured from abrasionresistant steel | Үйл ажиллагааны ашиг тус: Доторлогоог солих ажлыг хялбаршуулдаг; protects the main frame structure from wear indefinitely | ROI нөлөө: Drastically reduces longterm capital asset depreciation; cuts liner changeout time by over 40%.

PLCIntegrated Overload Protection | Техникийн үндэслэл: Hydraulic toggle plate with pressure sensors linked to the plant control system | Үйл ажиллагааны ашиг тус: Automatically releases tramp metal or uncrushable material; resets without manual intervention | ROI нөлөө: Prevents costly damage to the pitman and bearings; avoids hours of unscheduled downtime per event.

VBelts-ээр дамжуулан шууд хөтөч & TEFC Motor | Техникийн үндэслэл: Hightorque motor connected via multiple Vbelts to a heavyduty flywheel | Үйл ажиллагааны ашиг тус: Ачааллын хэлбэлзлийг шингээдэг жигд цахилгаан дамжуулалт; standard motor compatibility simplifies sourcing and replacement | ROI нөлөө: Lower installed cost compared to fluid couplings; improved energy efficiency under variable load conditions.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Харьцуулж болох анги) | JC5000 хацарт бутлуурын шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Jaw Die Life (Зүлгүүрийн боржин чулуу) | Нэг багцад ~450,000 тонн (based on competitor data sheets)| ~550,000 tonnes per set (талбараар баталгаажуулсан дундаж)| +22% in wear material cost/tonne |
| Холхивчийн үйлчилгээний интервал (MTBF)| 8,000 10,000 ажиллах цаг| 14,000+ ажиллах цаг (төлөвлөсөн)| +40% in service life |
| CSS тохируулах хугацаа (Mechanical to Mechanical)| 46 hours with crew of two| <1 hour with single operator| 80% in downtime for adjustment |
| Нэг тонн буталсан эрчим хүчний зарцуулалт| Benchmark of 100%| Дундаж 9295% (сайтаас хамааралтай)| 5% нь 8% in energy costs |
| Нийт жин / Structural Mass Index| Benchmark of 100% for rated capacity| Index of ~115% (higher masstocapacity ratio)| +15% in structural rigidity & fatigue resistance |

Mean Time Between Failures based on industry lubrication schedules.
Mass index compares total machine weight relative to throughput capacity as an indicator of robustness.

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Тэжээх: 1500мм x 2000мм (59" x 79")
Тэжээлийн дээд хэмжээ: Up to 1500mm cube (59")
Хажуу талын тохиргооны хүрээ: 200мм 300мм (8" 12")
Хүчин чадлын хүрээ: Шалтгаална, хамаарна 1650 ментф (тэжээлийн материалаас хамаарна & Css)
Жолооны эрчим хүчний шаардлага: 375 kw /500 HP TEFC electric motor
Нийт жин (Зөвхөн бутлуур): Approximately ~145,000 kg (~320,000 lbs)
Үндсэн хүрээний барилга: Fabricated steel plate with stressrelieved welds; Элэгдлийн цэгүүдэд AR ган доторлогоо.
Ашиглалтын орчны температурын хүрээ: 20°C-аас +45 °C хүртэл (4°F-аас +113°F хүртэл) стандарт тосолгооны материалтай.
Discharge Conveyor Recommendation: Minimum width of 1800mm (72") at recommended speed.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Hard Rock Quarrying – Granite & Basalt Primary Crushing

Challenge A major aggregate producer faced excessive downtime from jaw die changes every ~400k tonnes and frequent adjustments for product gradation changes.
Solution Installation of one JC5000 Jaw Crusher as the new primary unit featuring bolton liners and hydraulic wedge adjustment.
Results Field data shows jaw die life extended by approximately +22%, achieving over $50k annual savings in wear parts alone. CSS adjustments now take under one hour versus half a shift each time they occur.

Ашигт малтмалын боловсруулалт – Төмрийн хүдэр бутлах анхдагч

Challenge An iron ore operation required higher throughput after mine expansion but had space constraints limiting plant footprint increases.
Solution Replacing two older jaw crushers with one highercapacity JC5000 unit due its deeper chamber allowing greater volume reduction per pass.
Results Plant throughput increased by approximately +30%. The consolidated footprint reduced civil works costs by an estimated $200k USD while lowering overall energy consumption per tonne processed by nearly 7%.

Major Infrastructure – Tunnel Boring Muck Processing

Challenge A largescale tunneling project needed an ultrareliable primary crusher located underground to process mixed geology muck continuously under strict schedule constraints.
Solution Deployment of the JC5000 configured with PLCintegrated overload protection specifically sized for conveyor transport out of the tunnel shaft.
Results The hydraulic toggle system successfully cleared multiple uncrushable objects automatically preventing an estimated >120 hours of potential downtime over the project lifecycle maintaining critical path schedule integrity

7 АРИЛЖААНЫ ХЭРЭГЛЭЭ

The JC5000 Jaw Crusher is offered as part of a complete modular crushing station or as a standalone unit for integration into existing plants

Тоног төхөөрөмжийн үнийн шатлал:
1 Base Unit Includes crusher mainframe drive motor flywheel guards basic tool kit
2 Plant Ready Package Adds hydraulic power pack for adjustment integrated walkways ladders preinstalled lubrication system
3 Customized Application Package Includes applicationspecific jaw die metallurgy special guarding environmental packages dust suppression interfaces

Нэмэлт шинж чанарууд:
• Automated Greasing System
• Rock Level Sensor Integration
• Special AR Steel Grades for Cheek Plates
• SkidMounted Modular Frame

Үйлчилгээний багцууд:
• Commissioning Supervision Standard package includes field technician support during startup Extended package includes operator training performance verification testing
• Preventive Maintenance Contracts Tiered plans offering scheduled inspections parts kits priority support based on annual operating hours

Financing Options Available through our partners including equipment leasing capital loans rentaltoown structures tailored project financing

8 Түгээмэл асуултууд

Q What are the foundation requirements for installing this crusher?
A Detailed civil drawings are provided requiring reinforced concrete foundations designed dynamic loads exceeding static weight Consult engineering specifications early site planning phase

Q Can this crusher handle recycled concrete brick asphalt?
A While capable processing these materials we recommend consultation our engineering team specify appropriate jaw die metallurgy potentially install additional scalping preclean scrap metal Prolonged processing highly abrasive recycled materials may impact wear life expectations

Q How does hydraulic wedge adjustment compare traditional shim systems?
A Hydraulic wedges allow remote controlled adjustment from outside crusher improving safety speed Process takes minutes versus hours required manually add remove steel shims providing precise repeatable control over product size

Q What is typical delivery lead time after order placement?
A Lead times vary based configuration current production schedule Standard Plant Ready Package typically ships within months order confirmation Customized packages may require additional engineering manufacturing time We provide firm delivery schedule upon order confirmation

Q Сэлбэг хэрэгсэл нь дэлхий даяар бэлэн байдаг?
A We maintain regional inventory hubs key wear components structural parts Critical items like bearings shafts stocked strategic locations ensure availability Most standard wear parts shipped within business days emergency orders