Анхдагч бутлах саад тотгорыг онилсон: Үр ашиггүй тэжээл боловсруулах өндөр өртөг

Are your aggregate production or mining operations constrained by primary crushing limitations? Inefficient feed reduction directly impacts your entire downstream process, manifesting as costly bottlenecks. Эдгээр нийтлэг үйл ажиллагааны сорилтуудыг авч үзье: Хэсгийн дутуу элэгдлээс болж төлөвлөгдөөгүй зогсолт, causing production halts of 824 hours for liner changes. Throughput inconsistency from feed variation, leading to a 1530% fluctuation in final product yield. Excessive energy consumption per ton of processed material, where crusher motors account for a significant portion of your plant's power draw. High maintenance labor costs and safety risks associated with frequent, manual adjustments and component inspections. Suboptimal product shape increasing wear on secondary crushers and screening decks.

Үйлдвэрийн менежерүүдийн гол асуулт бол тодорхой юм: How can you achieve higher throughput with greater reliability and lower costperton in your primary crushing stage?

Бүтээгдэхүүний тойм: JC5000 хацарт бутлуур

JC5000 бол хүнд даацын машин юм, Уул уурхайн өндөр хүчин чадалтай анхдагч бутлах зориулалттай дан эрүү бутлуур, том хэмжээний карьер, болон үйлдвэрлэлийн ашигт малтмалын боловсруулалтын хэрэглээ. Its design focuses on reducing runofmine or runofquarry material to a consistent size for downstream conveying and processing.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээлийн хэрэглээ: Том тэжээлийн материал (1.5 м хүртэл ирмэгийн урт) гүн рүү чиглүүлдэг, амьсгал боогдохгүй бутлах камер.
2. Шахах бутлах: The robust elliptical motion of the singletoggle jaw applies intense compressive force against the fixed jaw, breaking material along its natural cleavage lines.
3. Ахах & Цэвэрлэгээ: Буталсан материал нь доод гадагшлуулах нүхээр гардаг, with an aggressive toggle angle ensuring rapid clearance to maintain throughput.

Хэрэглээний хамрах хүрээ: Хатуу хаданд тохиромжтой (боржин чулуу, сагссах), зүлгүүрийн хүдэр, and recycled concrete/demolition debris. Хувьсгал: Not designed for ultrafine grinding or as a standalone solution without appropriate feeding and downstream sizing equipment.

Үндсэн шинж чанарууд: Engineering for Operational Excellence

Гүн танхим & Түрэмгий зангиа өнц | Техникийн үндэслэл: Optimized kinematics for increased capacity | Үйл ажиллагааны ашиг тус: Handles larger feed sizes with fewer bridging incidents, reducing need for prescreening or feeder modifications | ROI нөлөө: Шалтгаална, хамаарна 20% higher potential throughput versus comparable sized conventional chambers

Хүнд даацын галзуу холхивчийн загвар | Техникийн үндэслэл: Spherical selfaligning roller bearings on eccentric shaft | Үйл ажиллагааны ашиг тус: Higher load capacity and longer service life under shock loads; runs cooler than traditional bronze bearings | ROI нөлөө: Reduced risk of catastrophic bearing failure; documented bearing service intervals exceeding 12,000 hours in granite applications

Гидравлик солих тохируулгын систем | Техникийн үндэслэл: Integrated hydraulic cylinder for setting CSS (Хаалттай хажуугийн тохиргоо) and clearing blockages | Үйл ажиллагааны ашиг тус: Enables remote adjustment and unblocking in under 10 minutes from a control station, eliminating manual hammer work | ROI нөлөө: Тогтмол тохируулга хийхэд зогсох хугацааг багасгадаг; improves site safety by removing personnel from the crushing zone

Гидуурсан & Wedged Wear Liner Assembly | Техникийн үндэслэл: Mechanically fastened jaw plates with wedge locking system | Үйл ажиллагааны ашиг тус: Secure liner fixation reduces risks of plate shift or detachment; allows use of thicker liner profiles for extended life | ROI нөлөө: Талбайн өгөгдөл нь a 2530% increase in manganese utilization before replacement is required

Бат бөх хүрээ барилгын | Техникийн үндэслэл: Fabricated steel frame with reinforced stress zones analyzed via Finite Element Analysis (FEA) | Үйл ажиллагааны ашиг тус: Exceptional durability under cyclical loading; resists fatigue cracking common in hightonnage operations | ROI нөлөө: Extends structural life of crusher body beyond typical industry refurbishment cycles

Өрсөлдөх давуу тал

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (750mm x 500mm Class) | JC5000 хацарт бутлуурын шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Дамжуулах дохио (Хард рок)| 350 450 ментф| 480 520 ментф| +15% нь +20% |
| Амьдралыг өмс (Заг хөмсөг)| Зүлгүүрийн боржингийн тэжээл дээр үндэслэсэн| Based on same abrasive granite feed| +25% нь +30% |
| Нэг тонн эрчим хүчний хэрэглээ| Industry average benchmark| Fieldmeasured data| 8% нь 12% |
| CSS тохируулах хугацаа| Manual system (~6090 mins)| Гидравлик систем (<10 мин)| ~85% буурна |
\Supporting test data available upon request.

Техникийн үзүүлэлт

Тэжээх: 1500мм x 1000мм (59" x 40")
Макс тэжээлийн хэмжээ: 1250 мм хүртэл (49") ирмэгийн урт
Хүчин чадлын хүрээ: 480 – 700 ментф (материалын төрлөөс хамаарна & Css)
Урсгал шахалт: 200 kw (270 Царгуур) цахилгаан моторын стандарт
Бутлуурын жин: Ойролцоогоор 62,000 кг (136,700 фунт)
Үндсэн хүрээний барилга: Hightensile steel plate with stressrelieving treatment
Заг хөмсөг: Дээд зэрэглэлийн манганы ган (14%,18%,22% Mn боломжтой)
Ашиглалтын температурын хүрээ: 30°C-аас +45 °C хүртэл (22°F-аас +113°F хүртэл) зохих тосолгооны материалтай
Discharge Conveyor Integration: Designed for direct feeding onto belts up to 1400mm width

Хэрэглээний хувилбарууд

Боржингийн карьерын өргөтгөл | Сорилт: A major quarry needed to increase primary circuit output by over 40% without doubling footprint or energy costs. Existing jaw crusher was bottleneck at ~380 mtph. Хариу: Installation of one JC5000 Jaw Crusher as the new primary unit. Results Throughput increased to a sustained average of >500 mtph while specific energy consumption dropped by approximately ~9%. The project met output goals without requiring a second parallel primary line.

Iron Ore Processing Plant Upgrade Challenge:: Excessive downtime from weekly manual CSS checks and unplanned blockages on older primary crushers was costing over ~300 production hours annually.Solution:: Replacement with two JC5000 Jaw Crushers featuring the hydraulic toggle system.:Үр дүн:: Downtime related to adjustments and clearing fell by an estimated ~85%. Plant availability increased,and maintenance teams were redeployed to preventative tasks elsewhere.

Арилжааны асуудал

The JC5000 Jaw Crusher is positioned as a capital investment focused on longterm operational cost reduction.

• Үнийн шатлал: Offered in standard configuration or as part of modular "Smart Primary Station" packages including prescreening grizzly,feed conveyor,and walkway access.
• Нэмэлт шинж чанарууд: Automated wear monitoring systems,тоос дарах бөгжний багцууд,variable frequency drive (VFD) моторын удирдлага,and custom liner profiles for specific materials.
• Үйлчилгээний багцууд:: Үндсэн баталгаанаас сонгоно уу,,Өргөтгөсөн хамгаалалтын төлөвлөгөө,,or FullService Maintenance Contracts that include scheduled inspections,wear part supply,болон тэргүүлэх техникийн дэмжлэг.
• Санхүүжилтийн сонголтууд:: Available through manufacturerbacked leasing programs,өөрт тохирсон түрээсийн гэрээ,,or partnership financing through approved industrial lenders,making it possible to match payment schedules with production revenue.

Түгээмэл асуултууд

1. Q Is the JC5000 compatible with our existing plant control system?
A Yes.The crusher's PLC can be integrated via standard industrial protocols.Modular wiring harnesses are provided for straightforward connection.

2.Q What is the expected impact on our overall plant efficiency?
A As the primary stage,a more consistent output size and higher throughput from the JC5000 typically increases secondary circuit efficiency reduces recirculating load,and improves final product yield predictability.

3.Q How does pricing compare over a total lifecycle versus other options?
A While initial capital outlay may be higher than some alternatives,the focus should be on costperton over a minimum fiveyear period.The combination of higher throughput longer wear life,and lower energy consumption typically delivers superior total cost ownership based on our customer audits.

4.Q What are typical delivery lead times?
A For standard configuration units lead time is typically between [Industry Standard Range] weeks subject to current order book.A confirmed schedule is provided upon order placement.

5.Q Are training resources provided?
A Comprehensive operator maintenance manuals,video libraries,and mandatory onsite commissioning training are included.Preventative maintenance task lists are developed specifically for your operation during installation.

6.Q Can it process highly abrasive recycled materials like demolition concrete?
A Absolutely.The chamber geometry wear material selection,and bearing design make it wellsuited.Recommend specifying optional extraheavyduty jaw plates and rock trap/iron relief system if uncrushable metals are present in feedstock