1. PAINPOINT DRIVE NOLEING

Шаарыг зохицуулах нь маш чухал боловч зардал ихтэй гацаа юм. Та эдгээр байнгын үйл ажиллагааны сорилтуудтай тулгарч байна уу??
Төлөвлөөгүй зогсолт: Frequent breakdowns of underengineered crushers halt your entire processing line, алдагдсан нэвтрүүлэх чадвар, хөдөлмөрийн зардал нь цагт хэдэн мянган.
Хэт их элэгдэл & Засвар үйлчилгээний зардал: Шаарны зүлгүүрийн шинж чанар нь стандарт бутлуурын эд ангиудыг хурдан муудуулдаг, leading to unsustainable spending on replacement parts and maintenance labor.
Тогтворгүй бүтээгдэхүүний зэрэглэл: Poor crushing yields unevenly sized material, compromising the quality and market value of your final aggregate product.
Онцгой үйл ажиллагааны зардал: Inefficient power consumption and low throughput per ton directly erode your profit margins on every processing cycle.
Дагаж мөрдөх & Аюулгүй байдлын эрсдэл: Equipment not built for heavyduty mineral processing can pose safety hazards and fail to meet stringent site or environmental regulations.

What if your slag processing plant could achieve predictable output, зардал багатай, and operate with greater reliability? The solution requires equipment engineered specifically for this demanding task.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

The ISO Certified Slag Crusher Plant is a stationary or semimobile crushing circuit designed explicitly for the primary, дунд, and tertiary reduction of iron, болд, болон феррохайлшны шаар. Engineered by a private label manufacturer with deep expertise in mineral processing, it transforms bulky slag feed into valuable, specificationgrade aggregate.

Үйл ажиллагааны ажлын урсгал:
1. Анхдагч бутлах: Том хэмжээний шаар тэжээл (1000 мм хүртэл) is reduced by a robust jaw crusher or impactor.
2. Урьдчилсан үзлэг & Хоёрдогч бутлах: Material is screened; oversize is routed to a cone crusher for further reduction.
3. Эцсийн скрининг & Хувьцаа: Crushed material is classified into precise product fractions (жишээ нь e., 05mm, 520mm) via vibrating screens and conveyed to stockpiles.

Хэрэглээний хамрах хүрээ: Гангийн нэгдсэн үйлдвэрүүдэд тохиромжтой, бие даасан шаар боловсруулах талбай, and aggregate producers handling blast furnace (BFS) or steel furnace slag.

Хувьсгал: Not designed for virgin rock mining/quarrying primary applications or for processing materials with high moisture content without preprocessing.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын ротор & Танхим загвар | Техникийн үндэслэл: Төгсгөлийн элементүүдийн шинжилгээ (FEA) стрессийн оновчтой хуваарилалт | Үйл ажиллагааны ашиг тус: Withstands continuous impact from dense, abrasive slag with minimal deformation | ROI нөлөө: Extends major component service life by up to 40%, reducing capital replacement cycles

Liner & Wear Part Metallurgy | Техникийн үндэслэл: Highchrome white iron alloys and manganese steel formulations | Үйл ажиллагааны ашиг тус: Provides exceptional resistance to abrasive wear specific to slag composition | ROI нөлөө: Элэгдлийн эд ангиудын зардлыг дунджаар 30% compared to standard crushers

Ухаалаг хөтөч & Power Management | Техникийн үндэслэл: Hydrostatic or direct drive systems with PLCcontrolled variable frequency drives (Vfds) | Үйл ажиллагааны ашиг тус: Optimizes power draw based on load, prevents jamming, and allows soft starts | ROI нөлөө: Reduces energy consumption by 1525% and eliminates downstream damage from stall events

Integrated Tramp Metal Protection | Техникийн үндэслэл: Hydraulic or pneumatic release systems coupled with reinforced construction | Үйл ажиллагааны ашиг тус: Automatically discharges uncrushable metals that commonly exist within slag feed | ROI нөлөө: Prevents catastrophic damage to crusher internals, avoiding repair costs exceeding tens of thousands per incident

Модульчлагдсан үйлдвэрийн тохиргоо | Техникийн үндэслэл: Bolttogether skid or module design with standardized interfaces | Үйл ажиллагааны ашиг тус: Enables rapid site installation, дахин тохируулга, or future plant expansion with minimal civil work | ROI нөлөө: Cuts installation time and costs by up to 50% compared to welded foundationbased plants

Төвлөрсөн тослох & Хяналтын систем | Техникийн үндэслэл: Automated lubrication system with flow sensors and centralized control point | Үйл ажиллагааны ашиг тус: Ensures critical bearings receive correct lubrication without manual intervention in highdust environments | ROI нөлөө: Eliminates bearing failure due to undergreasing, төлөвлөөгүй сул зогсолтын гол шалтгаан

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Typical Crusher) | ISO Certified Slag Crusher Plant Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Бэлэн байдал / Үргэлж ажиллах | 8085% (high downtime for wear changes) |> 92% (зөвхөн хуваарьт засвар үйлчилгээ) |> 8% Сайжруулалт |
| Part Life өмс (Бүس)| Based on granite/limestone; severely reduced in slag| Alloyspecified for slag abrasion| Шалтгаална, хамаарна 40% Урт нас |
| Нэг тонн эрчим хүчний хэрэглээ| Тогтмол хурдтай хөтчүүд; inefficient under partial load| VFDoptimized load management| 1525% Бууралт |
| Finished Product Cubicity| Хувьсагч; often flaky due to improper compression| Тогтвортой, cubical aggregate from optimized cavity| Improved yield in premium grades |
| Суурилуулах / Ашиглалтын хугацаа| 46 суурин суурийн үйлдвэрт долоо хоног| 1015 days for modular skid plant| ~60% Faster Deployment |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 50 TPH хэтэрсэн 400 TPH final product.
Уургийн хэмжээ: Accepts runofslag up to 1000mm edge length.
Эрчим хүчний шаардлага: Plantwide requirement from 150 кВт 600 кВт нь тохиргооноос хамаарна; supplied at either standard industrial voltages.
Үндсэн материалын үзүүлэлтүүд:
Crusher Main Frame: Fabricated from heavyduty steel plate (мин. ургацын хүч >355 МПа).
Доторлогоо өмс / Заг хөмсөг / Хонхор / Блок баар: Premiumgrade manganese steel (Mn18Cr2/Mn22Cr2) or High Chrome Iron (Cr26/28).
Дэлгэцийн тавцан / Conveyor Skirting : Abrasionresistant steel liners.
Физик хэмжээсүүд (Example MidRange Plant): Ойролцоох. Уртын хэмжээ: 25м x Өргөн: 8m x Өндөр: 6м
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан; dustsealed electrical components; IP65 rating on critical motors and controls.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Гангийн үйлдвэрийн шаарыг дахин боловсруулах нэгдсэн

Challenge A major steel producer faced escalating landfill costs for BFS slag and needed consistent aggregate quality for internal road construction but suffered from high crusher maintenance costs.
Solution Implementation of a turnkey ISO Certified Slag Crusher Plant configured as a twostage closed circuit system tailored specifically for their BFS chemistry.
Results Achieved consistent production of 20mm aggregate at >95 TPH availability. Reduced external aggregate purchase by $180k annually while cutting internal wear part costs by an estimated $50k/year versus their previous setup.

Independent Aggregate Producer Processing EAF Slag

Challenge An aggregate contractor securing Electric Arc Furnace (EAF) slag contracts experienced poor product yield due to uncrushable tramp metal causing weekly breakdowns in their generalpurpose cone crusher.
Solution A primary jaw crusher plant equipped with enhanced tramp metal release was installed as the dedicated first stage ahead of their existing circuit.
Results Tramp metal incidents causing downtime were reduced by over . The jaw's robust design increased primary throughput by , allowing the overall plant to meet new contract volumes reliably.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our private label manufacturing model provides flexibility across commercial needs:

Үнийн шатлал: Solutions range from core equipment supply only up through full turnkey project delivery including civil works supervision.
Нэмэлт шинж чанарууд & Шинэчлэлтүүд: Consider magnetic separation modules integrated into conveyors , тоос дарах систем , автоматжуулсан дээж авах систем , or extended remote monitoring packages .
Үйлчилгээний багцууд: Choose from basic commissioning support up through comprehensive annual maintenance contracts including guaranteed spare parts availability .
Санхүүжилтийн сонголтууд: We work with established partners offering equipment leasing structures .

8. Түгээмэл асуултууд

1. Q Is this ISO Certified Slag Crusher Plant compatible with our existing conveyors screens?
A Yes provided interface specifications are shared during design Our standard designs use common industry transfer heights belt widths We provide detailed interface drawings .

2 Q What is the expected operational impact during installation?
A For modular skid plants site impact is minimal requiring only leveling cranes Electrical connection typically causes the longest lead time We provide detailed site preparation guidelines .

3 Q How does the private label model benefit us as a buyer?
A It removes brand premiums associated with major OEMs while delivering equivalent performance You invest directly in engineered specifications not marketing overhead This typically results in cost savings .

4 Q What are typical payment terms?
A Standard commercial terms involve progress payments tied key milestones such as order confirmation completion fabrication ready shipment successful commissioning These are detailed proposal .

5 Q Can you guarantee specific wear part life metrics?
A We provide databacked performance projections based your specific analysis However final wear life depends actual material characteristics feed rate We guarantee metallurgical specification parts supplied meet exceed stated standards .

6 Q What training do you provide our operators maintenance staff?
A Comprehensive training conducted during commissioning covers safe operation routine maintenance troubleshooting procedures All documentation including manuals parts lists provided digital hard copy formats .

7 Q Who handles aftersales service technical support?
A Direct access our engineering support team via dedicated channels We maintain critical spare parts inventory ensure rapid response times support requests .