1. PAINPOINT DRIVE NOLEING

Are you managing the recurring costs and operational disruptions inherent to secondary size reduction? Inconsistent product gradation, premature wear part failure, and unplanned maintenance stops directly impact your plant's throughput and profitability. Эдгээр нийтлэг сорилтуудыг авч үзье:
High Operational Cost: Frequent replacement of wear parts like blow bars and liners leads to significant annual expenditure and labor hours.
Product Quality Variance: Inefficient crushing chambers and inconsistent rotor velocity produce offspec aggregate, reducing saleable product yield.
Төлөвлөөгүй завсарлага: The cascading failure of a single component can halt your entire crushing circuit, алдагдсан үйлдвэрлэлд цагт хэдэн мянган зардал гардаг.
Хэт их торгууль бий болгох: Poor chamber geometry and impact velocity control can create a higher percentage of fine material than desired for certain specifications, diminishing value.

How do you select an impact crusher that provides predictable operating costs, consistent output, and integrates reliably into your existing flow sheet? The solution requires a focus on engineered durability and process control.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

The ISOCertified Impact Crusher is a heavyduty, horizontal shaft impactor (HSI) designed for the secondary and tertiary crushing of aggregates, шохойн чулуу, Дахин боловсруулсан бетон, үйлдвэрлэлийн ашигт малтмал. Its operation is based on delivering accelerated material into a robust crushing chamber where size reduction occurs through impact force.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээлийн хэрэглээ: Material is directed onto the feed plate and into the path of the highinertia rotor.
2. Хурдасгал & Цохилт: The rotor assembly hurls material against the stationary aprons or anvils within the crushing chamber, хугарал үүсгэдэг.
3. Хэмжээг хэмжээний баримтац & Эргэлтийн эргэлт: Adjustable primary and secondary apron gaps determine the maximum product size. Larger material is recirculated within the chamber for further reduction.
4. Бүтээгдэхалт авах: Sized material exits the crusher onto a discharge conveyor for downstream processing.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Тохиромжтой: Medium to hard abrasives (жишээ нь e., шохойн чулуу, харомын), recycled demolition concrete, барагшин, and slag. Optimal for producing cubical aggregate for construction and road base.
Хувьсгал: Not suitable for primary crushing of very large feed (>~24"). Less efficient than compression crushers (жишээ нь e., Конус Кручингууд) on highly abrasive igneous rock without accelerated wear part consumption.

3. ҮНДСЭН ОНЦЛОГ

Modular Wear Assembly System | Техникийн үндэслэл: Boltin, segmented apron liners and blow bars | Үйл ажиллагааны ашиг тус: Доторлогоо солих хугацааг хүртэл бууруулна 50% compared to welded or singlepiece designs. Your maintenance crew can replace individual segments without dismantling the entire housing. | ROI нөлөө: Lower labor costs per maintenance event and increased crusher availability for production.

Гидравлик тохируулга & Цэвэрлэх | Техникийн үндэслэл: Integrated hydraulic cylinders for apron positioning | Үйл ажиллагааны ашиг тус: Allows operators to adjust product gradation or clear jammed material in minutes from a remote station, eliminating manual shimming. | ROI нөлөө: Enables rapid response to specification changes and minimizes downtime from chamber blockages.

Solid Rotor / WeldFree Disc Design | Техникийн үндэслэл: Monobloc or boltedshaft rotor construction without welded discs | Үйл ажиллагааны ашиг тус: Eliminates risk of disc weld failure under high cyclic loads, providing superior mechanical integrity for processing heavy feed. | ROI нөлөө: Prevents catastrophic rotor failure, ensuring longterm structural reliability and protecting against extensive repair costs.

Dynamic Flow Simulation Chamber | Техникийн үндэслэл: Chamber geometry optimized via computational fluid dynamics (Хөжиг) for material trajectory | Үйл ажиллагааны ашиг тус: Promotes optimal stoneonstone crushing action, reduces wear part stress, and ensures consistent particle shape. | ROI нөлөө: Increases saleable product yield by improving cubicity and gradation control while extending wear life.

Шууд хөтлөгчтэй холбох систем | Техникийн үндэслэл: Flexible coupling or fluid drive connecting motor to rotor shaft | Үйл ажиллагааны ашиг тус: Vbelt засвар үйлчилгээг арилгана (tensioning, replacement) and associated power transmission losses. | ROI нөлөө: Reduces routine maintenance items and ensures full motor horsepower is delivered to the crushing process.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | ISOCertified Impact Crusher Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Part Life өмс (Шохойн чулуу) | 80120k tonnes per set | 130180k tonnes per set | +50% (Documented via field data) |
| Дотор солих хугацаа | 1624 manhours | 812 manhours | 50% (Modular design efficiency) |
| Нийт кубын индекс (%)| 6575% typical range| Тууштай 7585% бэлчээр| +15% (Chamber flow optimization) |
| Energy Consumption per Tonne| Суурь (100%)| ~9295% of baseline| 6% (Efficient direct drive & танхимын дизайн) |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: Загвараас хамааралтай 150 нь 600+ цагт тонн (Цагдаа).
Роторын диаметр & Өргөн: From Ø1000mm x 1000mm to Ø1500mm x 2000mm.
Жолооны эрчим хүчний шаардлага: 200 кВт 500 кВт цахилгаан мотор (50/60 Hz compatible).
Макс тэжээлийн хэмжээ: Up to ~800mm edge length depending on model.
Жин & Цалиншил (Ердийн): Machine weight from ~18t to ~45t; footprint tailored to model with emphasis on service access clearance.
Үндсэн материалын үзүүлэлтүүд:
Роторын босоо ам: Forged alloy steel EN24/34CrNiMo6+.
Blow Bars/Breaker Plates: Martensitic Chrome Steel / Ceramic Composite options.
Орон сууцны барилга: Heavyduty steel plate with internal bolton liner system.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан; тоос битүүмжилсэн холхивч; provisions for dust suppression system integration.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

[Aggregate Producer Road Base Specification] Сорилт: A large quarry needed consistent production of Class II road base but struggled with gradation variability from their aging impactor, leading to high reject rates from state inspectors.| Хариу: Installation of a midrange ISOCertified Impact Crusher with hydraulic apron adjustment.| Үр дүн: Operators now make realtime gap adjustments based on feed analysis. Plant data shows a reduction in offspec product from ~12% to under 4%, increasing saleable tons by over 8%.

[Барилгын & Нураах дахин боловсруулах] Сорилт: A C&D recycling yard faced excessive downtime due to uncrushable metals jamming their crusher and causing significant damage.| Хариу: Implementation of an ISOCertified Impact Crusher equipped with hydraulic clearing cylinders and a heavyduty solid rotor.| Үр дүн: The ability to hydraulically reverse open the aprons clears tramp metal in under ten minutes versus several hours previously. The robust rotor design has withstood multiple nonferrous metal events with no structural damage over two years of operation.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Equipment pricing is structured across three primary tiers based on capacity (Стандарт үүрэг, <250 Цагдаа; Хүнд даац, <450 Цагдаа; Extra Heavy Duty, <650 Цагдаа). Optional features that affect final investment include:
Автоматжуулсан тос тосолгооны систем
Advanced ceramic composite wear packages
Vibration monitoring sensors with PLC integration
Specialized tool kits for modular wear parts

Service packages are available as annual preventive maintenance contracts covering inspection intervals, тосолгооны хуваарь, and discounted parts pricing. Financing options through partner institutions include operating leases tailored to seasonal cash flows or capital loans with fixed terms.

8. Түгээмэл асуултууд

Q1: Is this impact crusher compatible with our existing primary jaw crusher discharge conveyor?
A1.: Integration feasibility requires matching feed dimensions tonnage capacity specifications Our technical team can review your current plant layout conveyor belt width speed load data provide specific recommendations ensure seamless fit

Q2 What operational cost savings should we realistically expect?
A2 Field data from similar installations indicates primary savings stem extended wear part life reduced labor maintenance Our modular system typically lowers cost per crushed tonne documented cases ranging

Q3 How does certification translate tangible benefits our operation?
A3 The ISO certification manufacturing quality management systems ensures dimensional consistency critical components like rotor assemblies bearing housings This reduces vibration premature bearing failure delivers predictable performance supports justintime spare parts inventory

Q4 What financing structures available commercial buyers?
A4 We offer several commercial pathways including straight capital purchase finance lease operating lease Structures designed match project timelines cash flow profiles typical terms range three seven years

Q5 What required foundation preparation installation?
A5 Each model ships comprehensive foundation drawing outlining load points anchor bolt locations concrete grade requirements Proper isolation pads recommended minimize vibration transmission surrounding structures