ISOCertified Coke Vibration Screen: Engineered for Precision, Built for Endurance

For plant managers and engineering contractors in coke processing, the screening station is a critical bottleneck. Тогтворгүй тэжээл, зүлгүүрийн материал, ба 24/7 operation translate into persistent challenges that directly impact your bottom line. Are you facing excessive downtime due to screen cloth fatigue and premature failures? Is product contamination from undersize or oversize particles compromising your final coke quality and customer specifications? Are you constantly battling with inefficient separation that leads to recirculating loads, эрчим хүч, хүчин чадлыг дэмий үрэх? The reliability of your коксын чичиргээт дэлгэц dictates the efficiency of your entire sizing circuit. This content details a purposebuilt solution engineered to resolve these exact operational pain points.

Бүтээгдэхүүний тойм: HeavyDuty Linear Motion Vibrating Screen

Энэ төхөөрөмж нь өндөр хүчин чадалтай, linear motion vibrating screen specifically engineered for the dry screening of metallurgical coke and similar abrasive, hot materials. Its design focuses on precise size separation and maximum durability in punishing environments.

Үйл ажиллагааны ажлын урсгал:
1. Хяналттай тэжээл: Coke from the crusher or cooler is evenly distributed across the full width of the screen inlet.
2. Нарийвчилсан давхаргажилт: The dualshaft vibrator assembly generates a linear throwing motion, stratifying material and conveying it along the deck while forcing undersize particles through the screen apertures.
3. Үр дүнтэй салгах: Олон тавцангийн тохиргоо (ихэвчлэн 1 эсвэл 2) allow for precise classification into two or three distinct product streams (жишээ нь e., Домен зуухны кокс, самар кокк).
4. Цэвэр ялгадас: Correctly sized fractions are discharged from separate outlets with minimal particle degradation.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Primary Use: Hot or cold dry screening of metallurgical coke, нефтийн кокс, болон цутгах үйлдвэрийн кокс.
Typical Size Range: Separation from 80mm down to 4mm.
Хувьсгал: Нойтон скрининг хийх зориулалттай эсвэл харалган болгодог өндөр чийгшилтэй материалд зориулагдаагүй. Maximum feed temperature is 150°C with standard seals; higher temperatures require optional specifications.

Үндсэн шинж чанарууд: Technical Design Driving Operational ROI

Модульчлагдсан тавцангийн систем | Техникийн үндэслэл: Бие даасан, tensioned screen panels on a rigid subframe | Үйл ажиллагааны ашиг тус: Доод талд нь самбарыг тусад нь сольж болно 30 minutes without welding or major dismantling. | ROI нөлөө: Дэлгэцийн даавууг солих хугацааг хүртэл бууруулна 70%, ургамлын хүртээмжийг нэмэгдүүлэх.

DualShaft Synchronized Vibrator | Техникийн үндэслэл: Two counterrotating eccentric masses generating a pure linear force vector | Үйл ажиллагааны ашиг тус: Тогтвортой хүргэдэг, adjustable stroke for optimal material travel velocity and stratification across all deck levels. | ROI нөлөө: Скрининг үр ашгийг дээшлүүлнэ 1015%, reducing recirculating load and energy waste in downstream crushing.

Лабиринтын тамга & Grease Purge System | Техникийн үндэслэл: Multistage sealing barriers with positivepressure grease lubrication | Үйл ажиллагааны ашиг тус: Effectively excludes fine, abrasive coke dust from bearing housings under negative pressure environments. | ROI нөлөө: Extends bearing service life by a minimum of 40%, preventing the most common cause of catastrophic vibrator failure.

HighStrength Side Plates & Хөндлөнгийн гишүүд | Техникийн үндэслэл: Төгсгөлийн элементүүдийн шинжилгээ (FEA)optimized steel fabrication with minimized weld points | Үйл ажиллагааны ашиг тус: Eliminates fatigue cracking at stress concentrations, even under continuous heavyload operation. | ROI нөлөө: Provides a structural lifespan exceeding 15 жил, хөрөнгө оруулалтаа хамгаалах.

QuickRelease Tensioning Wedges | Техникийн үндэслэл: Mechanical wedge system for polyurethane or wire mesh panels | Үйл ажиллагааны ашиг тус: Operators can tension or release screen cloths using simple hand tools, ensuring consistent clamping force. | ROI нөлөө: Eliminates uneven wear and premature panel failure due to poor tensioning, reducing cloth consumption costs.

Өрсөлдөх давуу тал: Гүйцэтгэлийн тоон үзүүлэлтүүд

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандартын суурь | Манай коксын чичиргээт дэлгэцийн шийдэл | Баримтжуулсан давуу тал |
| : | : | : | : |
| Амьдралыг даах (L10) under Coke Dust Conditions | ~8000 10,000 цаг | Хамгийн бага 14,000 цаг | +40% сайжруулалт |
| Дэлгэцийн даавууг өөрчлөх цаг (Бүрэн тавцан) | 4 6 цаг (гагнасан/боолттой) | 93% efficiency rate| +3 нь +8 хувь оноо |
| Structural Warranty on Main Frame| Ихэвчлэн 1 year standard| Full 3year warranty against defects| Extended risk mitigation |

Техникийн үзүүлэлт

Хүчин чадал: -аас загварууд 200 нь 1,500 цагт тонн.
Дэлгэцийн тавцан: Нэг эсвэл хоёр тавцангийн тохиргоо.
Тавцангийн хэмжээсийн хүрээ: Өргөн нь 1.2м-ээс 3.0м хүртэл; Lengths from 4.8m to 7.2m.
Жолоодлогын нэгж: Dualshaft vibrator with integrated motors. -аас нийт суурилуулсан эрчим хүч 15 кВт 45 кВт-ын хэмжээ загвараас хамаарна.
Vibration Parameters: Stroke adjustable between 811mm; Frequency fixed at ~970 RPM.
Барилгын материал: Үндсэн хүрээ: S355JR ган. Тавцангийн хүрээ & банзаа өмсөх: AR400 abrasionresistant steel liners standard.
Feed Temperature Range: Standard design up to 150°C; Hightemperature seals available for up to 250°C.
Гэрчилгээ: Исаа 9001 certified manufacturing process.

Хэрэглээний хувилбарууд

[Гангийн нэгдсэн тээрэм] Сорилт: A blast furnace coke plant experienced monthly bearing failures on its primary sizing screens due to pervasive dust ingress, causing unplanned outages of 12+ hours each time.Хариу: Implementation of two doubledeck linear motion screens featuring the advanced labyrinth seal and grease purge system.Үр дүн: Bearing life extended to scheduled maintenance intervals (>14 сар). Annual downtime related to screening was reduced by approximately 140 цаг, securing consistent feed to the blast furnace complex.

[Худалдааны кокс үйлдвэрлэгч] Сорилт: Inconsistent product quality with excessive fines in the nut coke fraction led to customer rejections and price penalties.Хариу: Replacement of an aging elliptical motion screen with a new linear motion unit offering superior stratification control and adjustable stroke.Үр дүн: Screening efficiency for the 20mm cut point improved from 87% нь 94%. Product compliance increased by 99%, eliminating qualitybased penalties within one quarter.

Арилжааны асуудал

Our role as a private label manufacturer allows us to provide robust solutions tailored directly to your brand’s requirements.

Үнийн шатлал: Based on deck size and material specifications.
I шат (Entry): Standard carbon steel construction for lowercapacity duties.
II шат (Жүжиг): Full AR400 liner packages and premium bearings – our most common specification for primary coke screening.
Tier III (Хүнд даац): Enhanced structural supports for extraheavy feed conditions and custom hightemperature packages.

Нэмэлт шинж чанарууд: Rubber buffer isolators vs coil spring isolators; Тоосны бүрээс; Хувьсах давтамжийн хөтчүүд (Vfds) for stroke adjustment; Тусгай дэлгэцийн медиа төрлүүд (polyurethane flipflow panels for sticky materials).

Үйлчилгээний багцууд: Available as annual maintenance contracts covering inspection kits, тэргүүлэх ач холбогдол бүхий сэлбэг хэрэгсэл илгээх (холбогдол, тээврийноор), болон хөдөлмөрийн хөлсний хөнгөлөлт.

Санхүүжилтийн сонголтууд: We work with thirdparty equipment financing partners to offer leasetoown or installment purchase plans over 3660 сар.

Байнга асуудаг асуултууд

Q1: Is this vibration screen compatible with our existing foundation and feed/discharge chutes?
A1:: We provide complete dimensional drawings including foundation load data and interface points for client review prior to manufacture. Modifications can often be made at the design stage to accommodate existing layouts.

Q2:Суурилуулалтын явцад хүлээгдэж буй үйл ажиллагааны нөлөөлөл гэж юу вэ?
А2:: For a likeforlike replacement in an existing circuit,a typical installation requires 57 days of planned downtime.This includes demolition of old equipment,pourback of new foundations,and mechanical/electrical tieins.Field data shows this timeline is reliable when using our supervised installation protocol.

Q3:Таны төлбөрийн нөхцөл юу вэ?
A3:: Standard commercial terms are 30% захиалга байршуулсны дараа 60% upon shipment readiness,ба 10% upon successful commissioning.We also accept Letters of Credit LC).

4-р улирал:Таны ажиллах хугацаа хэд вэ?
А4:: Lead times vary by model complexity.Current lead times range from 1418 weeks from finalized drawing approval.This includes manufacturing,үйлдвэрийн туршилт,and preparation for shipment

Q5:What technical support do you provide after commissioning?
А5:: We provide comprehensive operation manuals,vibrator rebuild kits,and lifetime access technical support via email phone.A firstyear warranty covers all parts labor against manufacturing defects.Onsite training operator maintenance teams is also available

Q6Can you supply matching peripheral equipment like feeders conveyors?
A6As focused vibration specialists we supply core screening equipment.For complete turnkey systems we collaborate trusted partners bulk material handling ensure seamless integration

Q7How does ISO certification affect product quality?
A7Our ISO certification ensures every manufacturing process—from material procurement final testing—follows documented controlled procedures.This provides auditable evidence consistent build quality traceability every component