Iso Certified Coke Vibration Screen Factory

Товч тодорхойлолт:

1. PAINPOINT DRIVEN OPENING Are your coke screening operations plagued by persistent, зардал ихтэй үр ашиггүй байдал? Plant managers and engineering contractors face significant challenges in maintaining consistent product quality and throughput. Нийтлэг өвдөлтийн цэгүүд орно: Нүд сохлох & Тээвэрлэлт: Moisture and fine particles adhere to screen decks, blinding apertures and forcing material carryover. Үүний үр дүнд өвөрмөц бус бүтээгдэхүүн бий болно,...

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1. PAINPOINT DRIVE NOLEING

Are your coke screening operations plagued by persistent, зардал ихтэй үр ашиггүй байдал? Plant managers and engineering contractors face significant challenges in maintaining consistent product quality and throughput. Нийтлэг өвдөлтийн цэгүүд орно:
Нүд сохлох & Тээвэрлэлт: Moisture and fine particles adhere to screen decks, blinding apertures and forcing material carryover. Үүний үр дүнд өвөрмөц бус бүтээгдэхүүн бий болно, дахин бутлах ачааллыг нэмэгдүүлсэн, and wasted yield.
Хэт их зогсолт & Дэмжлэгэ: Frequent screen cloth changes and structural repairs due to aggressive vibration or material abrasion halt your production line, таны орлогод шууд нөлөөлдөг.
Тогтворгүй хэмжээ & Ургацын алдагдал: Ineffective screening leads to missized coke fractions, compromising blast furnace efficiency for your customers and eroding your profit margins.
Онцгой үйл ажиллагааны зардал: Premature component failure, үр ашиггүй хөтчүүдээс эрчим хүчний өндөр зарцуулалт, and laborintensive cleaning procedures inflate your costperton.

Is there a screening solution engineered to withstand the abrasive nature of metallurgical coke while delivering precise separation with maximum uptime?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

The ISOCertified Coke Vibration Screen is a heavyduty linear or elliptical motion vibrating screen specifically engineered for the dry separation of metallurgical coke into precise size fractions (жишээ нь e., Домен зуухны кокс, самар кокк, соно). Its robust design addresses the unique abrasiveness, дур хэмжээ, and size range of coke particles.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээл & Хувиарилалт: Sized coke from crushers is evenly distributed across the full width of the screen’s feed box.
2. Давхаргалалт & Хуваах: HighGforce vibration stratifies material; fines pass through the configured screen cloth apertures while oversize travels toward the discharge end.
3. Ахах: Correctly sized fractions are discharged into separate chutes or conveyors for stockpiling or shipment. Iso Certified Coke Vibration Screen Factory

Хэрэглээний хамрах хүрээ: Primary and secondary screening of metallurgical coke in coke plants, гангийн үйлдвэрүүд, болон бөөнөөр нь зөөвөрлөх терминалууд. Ideal for sizing ranges from 80mm down to 05mm breeze.

Хувьсгал: Not designed for wet screening applications or for materials with extreme temperature (>150°C) without specific modifications.

3. ҮНДСЭН ОНЦЛОГ Iso Certified Coke Vibration Screen Factory

Хүнд даацын тавцанг дэмжих систем | Техникийн үндэслэл: Reinforced crossmembers with rubber buffer pads | Үйл ажиллагааны ашиг тус: Eliminates direct metaltometal contact, drastically reducing noise (<85дүүдэр) and dissipating destructive harmonic vibrations | ROI нөлөө: Extends screen cloth and structural life by up to 40%, reducing part replacement costs and downtime.

Modular Polyurethane Screen Panels | Техникийн үндэслэл: Abrasionresistant PU with reinforced steel backing | Үйл ажиллагааны ашиг тус: Highly resistant to wear from sharp coke edges; antiblinding properties reduce pegging | ROI нөлөө: Panel service life is 35x longer than wire mesh, lowering consumable inventory costs and changeout labor.

DualVibration Motor Drive System | Техникийн үндэслэл: Two synchronized externally mounted motors generating linear motion | Үйл ажиллагааны ашиг тус: Simplified maintenance; no complex gearboxes or driveshafts; далайцыг хялбархан тохируулах | ROI нөлөө: Proven motor reliability reduces drive system failures; energyefficient design cuts power consumption per ton screened.

Total Enclosure Dust Containment Skirt | Техникийн үндэслэл: Multistage rubber sealing system around deck perimeter | Үйл ажиллагааны ашиг тус: Effectively contains coke dust at transfer points, талбайн аюулгүй байдал, байгаль орчны шаардлагыг сайжруулах | ROI нөлөө: Minimizes material loss as product dust and reduces housekeeping labor requirements.

QuickRelease Tensioning System for Screen Cloths | Техникийн үндэслэл: Lateral tensioning rails with simple bolt mechanisms | Үйл ажиллагааны ашиг тус: Enables singleoperator screen panel change in under 30 minutes versus industrystandard hours | ROI нөлөө: Directly increases plant availability by minimizing planned maintenance windows.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын хүрээ & Хүчин чадал: 1.2м-ээс 3.6м хүртэлх өргөнтэй; 4.8м-ээс 10м хүртэл урттай. -аас хүчин чадал 200 дээр нь 1500 метр тонн/цаг, depending on aperture size and feed gradation.
Эрчим хүчний шаардлага: хүртэл хос чичиргээ мотор 2 x 7.5 кВт 2 x 45 kw (400V/50Hz буюу заасан). Total installed power depends on machine size and mass.
Материалын үзүүлэлтүүд: Үндсэн хүрээ: S355JR бүтцийн ган. Тавцангийн хүрээ: Hardox® wear plate or equivalent on critical areas. Дэлгэцийн самбар: Customizable polyurethane or rubber compounds for required cut point.
Физик хэмжээсүүд & Масс: Загвараас хамааран ихээхэн ялгаатай. Жишээ (Medium Duty): Width=2.4m, Length=6m; Approximate Mass=8,500 kg excluding motors.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан. Bearings rated for continuous operation up to +120°C surface temperature.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

[Integrated Steel Plant] Сорилт: A major steel producer faced consistent yield loss due to fine coke (<10мм) contaminating blast furnacegrade fraction (+25мм). Manual cleaning of blinded wire mesh screens was required weekly.

[Худалдааны кокс үйлдвэрлэгч] Сорилт: A merchant plant needed to increase throughput after a crusher upgrade but was bottlenecked by an older screening stage that could not handle the increased load without excessive carryover.

[Хариу:] Implementation of a primaryclassifying ISOCertified Coke Vibration Screen fitted with multislope PU panels on the top deck.

[Үр дүн:] Sizing accuracy improved from ~88% to over 96%. Blindingrelated stoppages were eliminated.

[Хариу:] Installation of two widebody linear motion screens in parallel for load distribution.

[Үр дүн:] Screening capacity matched crusher output at over 800 tph per line.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our ISOCertified Coke Vibration Screens are offered in three primary tiers:

Стандарт үүргийн түвшин: Бага хүчин чадалтай шугамын хувьд (<400 цагдаа), featuring robust construction with standard wear liners.
Хүнд даацын түвшин (Хамгийн түгээмэл): Дээр дурдсан бүх үндсэн шинж чанаруудыг багтаасан болно (PU panels, quickrelease systems), designed for mainline primary/secondary screening.
Дээд зэрэглэлийн түвшин: Includes full instrumentation (чичиргээ хянах мэдрэгч), автоматжуулсан тосолгооны систем, and special coatings for highly corrosive environments.

Optional features include stainless steel components for specific zones, custom feed boxes/hoppers, spray bar systems for controlled dust suppression during transfer.

We offer comprehensive service packages ranging from annual inspections with condition reports to full longterm maintenance agreements including parts supply.

Flexible financing options are available through our partners including equipment leasing programs tailored for capital expenditure cycles common in mineral processing industries.

8.Түгээмэл асуултууд

Q1 – Are these screens compatible with our existing feed conveyor discharge heights?
A1 – Our engineering team designs each unit based on your specific layout data provided during quotation including feed height clearances ensuring seamless integration into your current flow sheet without major structural modifications required onsite

Q2 – What is the expected operational impact during installation?
A2 – We provide detailed installation plans requiring typically a fivetosevenday shutdown window depending on foundation preparation requirements performed beforehand by your team

Q3 – How does this solution handle variations in feed moisture content?
A3 – The combination of high Gforce vibration antiblinding panel technology allows effective stratification even with moderate surface moisture Field data shows consistent performance upto four percent surface moisture beyond which predrying is recommended

Q4 – What are typical commercial terms lead time payment structure?
A4 – Standard lead times range between twelvesixteen weeks exworks Payment terms are generally structured as thirty percent upon order sixtyfive percent before shipment five percent after commissioning

Q5 – Do you provide performance guarantees?
A5 – Yes we guarantee mechanical performance against agreed specifications including capacity sizing accuracy under defined feed conditions These are detailed within our commercial proposal

Q6 – Who handles installation supervision commissioning?
A6 – We offer optional expert site supervision commissioning services as part of our technical package ensuring optimal startup performance knowledge transfer directly onto your operating maintenance teams

Q7 – Can we retrofit certain features like quickrelease tensioning onto our existing screens?
A7 – In many cases yes Our service division conducts audits provides retrofit kits modernize older equipment extending its life improving maintainability often providing strong returnoninvestment versus complete replacement