1. PAINPOINT DRIVE NOLEING

Танай кокс шигших үйл ажиллагаа тасралтгүй үргэлжилж байна уу, зардал ихтэй үр ашиггүй байдал? Plant managers and procurement specialists face significant challenges in maintaining consistent product quality and throughput. Нийтлэг өвдөлтийн цэгүүд орно:
Нүд сохлох & Сул зогсолт: Сайн байна, чийгтэй коксын хэсгүүд дэлгэцийн тавцан дээр наалддаг, blinding apertures and forcing frequent, unplanned shutdowns for manual cleaning. This can reduce effective capacity by 1530% and increase labor costs.
Эрт элэгдэл & Өндөр OPEX: Металлургийн коксын зүлгүүрийн шинж чанар нь дэлгэцийн хавтан болон эд ангиудын элэгдлийг хурдасгадаг, leading to frequent replacements, их хэмжээний сэлбэг хэрэгслийн нөөц, засвар үйлчилгээний төсвийг нэмэгдүүлэх.
Тогтворгүй хэмжээ & Product Rejection: Inefficient stratification and separation result in offspec material—either undersize in the product stream or valuable product lost to fines. This directly impacts sales revenue and customer satisfaction.
Хэт их чичиргээ дамжуулах: Poorly isolated vibratory motion transmits damaging forces to the support structure, requiring costly reinforcement and creating safety concerns.

Гол асуулт бол: яаж найдвартай хүрэх вэ, highcapacity classification of coke with lower operational costs and maximized equipment lifespan? The answer lies in selecting a vibration screen engineered specifically for this demanding application.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

The ISO Certified Coke Vibration Screen is a heavyduty linear or elliptical motion vibrating screen designed for the precise sizing and scalping of metallurgical coke (кокстой танилцсан) болон нефтийн кокс (гэрийн тэжээмэл кокс). Its core function is to separate fed material into two or more specific size fractions with high efficiency and reliability.

Үйл ажиллагааны ажлын урсгал:
1. Хяналттай тэжээл: Coke from a crusher or feed bin is evenly distributed across the full width of the screen’s inlet via an apron feeder or chute.
2. Давхаргалалт & Хуваах: HighGforce vibratory motion stratifies the material bed, allowing finer particles to sift through precisely sized screen panel apertures.
3. Үр дүнтэй гадагшлуулах: Correctly sized oversize material travels along the deck to a discharge spout, while undersize material passes through to a separate collection hopper.
4. Тасралтгүй ажиллагаа: Engineered antiblinding systems and robust construction allow for continuous 24/7 operation with minimal intervention.

Хэрэглээний хамрах хүрээ: Анхан шатны хэмжээ (арьс хусах) and secondary sizing (ангилал) of metallurgical coke for blast furnaces, цутгах үйлдвэрүүд, and smelters; dedusting of petroleum coke; recovery of breeze.

Гол хязгаарлалтууд: Not designed for wet screening applications unless specified with spray bars; maximum feed size is limited by the design of the feed box and initial impact deck.

3. ҮНДСЭН ОНЦЛОГ

Modular AntiBlinding System | Техникийн үндэслэл: Polyurethane tensioned panels or ball tray decks | Үйл ажиллагааны ашиг тус: Prevents aperture clogging from moist fines | ROI нөлөө: Maintains rated throughput, хүртэл цэвэрлэгээний зогсолтыг багасгадаг 70%

Хүнд даацын тавцангийн барилгын ажил | Техникийн үндэслэл: Highcarbon steel or abrasionresistant steel (AR400/500) support frames | Үйл ажиллагааны ашиг тус: Withstands extreme abrasive wear from sharp coke edges | ROI нөлөө: Extends deck service life by 4060%, өмчлөлийн нийт өртгийг бууруулах

Precision Tuned Vibratory Mechanism | Техникийн үндэслэл: Paired eccentric shaft assemblies with precisely calculated counterweights | Үйл ажиллагааны ашиг тус: Delivers optimal material travel velocity and stratification | ROI нөлөө: хүртэл хүрдэг 98% скрининг үр ашиг, minimizing product loss

Isolated Dynamic System | Техникийн үндэслэл: Rubber buffer springs or coil spring isolators between vibrator frame and base structure | Үйл ажиллагааны ашиг тус: хүртэл шингээнэ 80% of dynamic forces before transmission | ROI нөлөө: Eliminates need for massive support structures, reduces structural fatigue

Хаалттай тоосны менежментийн дизайн | Техникийн үндэслэл: Integral dust sealing flanges at all transfer points | Үйл ажиллагааны ашиг тус: Эх үүсвэр дэх тоосонцорыг агуулдаг | ROI нөлөө: Lowers environmental compliance risk and reduces plant housekeeping costs

Condition Monitoring Provisions | Техникийн үндэслэл: Integrated sensor ports for vibration analysis & thermal monitoring of bearings | Үйл ажиллагааны ашиг тус: Урьдчилан таамагласан засвар үйлчилгээний хуваарийг идэвхжүүлдэг | ROI нөлөө: Холхивчийн эвдрэлээс урьдчилан сэргийлнэ, төлөвлөгдөөгүй зогсолтыг багасгах

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | Our ISO Certified Coke Vibration Screen Solution | Баримтжуулсан давуу тал |
| : | : | : | : |
| Скрининг үр ашиг (for target fraction) | 9092% typical on moist coke | Тогтвортой үйл ажиллагаа at 9598% бүтээмж| +58% илүү борлуулах боломжтой бүтээгдэхүүн |
| Panel Lifespan in Primary Coke Sizing| 34 months with standard plates| 68 months with proprietary AR systems| +100% lifespan improvement |
| Жилийн засвар үйлчилгээний зогсолт| 1012 days for cleaning/panel change| Тооцоолсон 46 days with quickchange systems| ~50% reduction in downtime |
| Бүтэц рүү дамжуулсан динамик хүч| High – requires reinforced supports| Low – isolated system per ISO standard| Шалтгаална, хамаарна 80% force reduction |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: Загваруудаас авах боломжтой 50 TPH хэтэрсэн 1,200 TPH capacity for dry metallurgical coke.
Дэлгэцийн тавцан: Ганц бие, давхар, эсвэл гурван давхар тохиргоо. Standard sizes from 1.2m x 3m up to 2.4m x 6m.
Жолоо & Хүч чадал: Dualvibrator electric motor drive; Эрчим хүчний хүрээ 7.5 кВт 45 kW depending on model size and dynamics.
Deck Construction: Modular panels in hightensile woven wire mesh (стандарт), polyurethane tensioned panels (antiblinding), эсвэл цоолсон хавтан.
Чичиргээний угсралт: Labyrinthsealed bearing housings with grease lubrication; dynamically balanced shafts.
Бүтцийн хүрээ: Heavyduty rolled steel sections with reinforced cross members; corrosionprotected primer and finish coat.
Ашиглалтын орчны температурын хүрээ: 20°C to +50°C ambient temperature capability.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

[Ган тээрмийн тэсэлгээний зуухны тэжээл бэлтгэх] Сорилт: A major integrated steel plant experienced severe blinding on its primary coke screens during humid months, causing a consistent 20% drop in throughput ahead of the blast furnace bins.Хариу: Installation of two tripledeck ISO Certified Coke Vibration Screens featuring polyurethane antiblinding panel systems.Үр дүн: Скрининг үр ашиг нь тогтворжсон >96% yearround; throughput matched design capacity consistently; annual maintenance hours related to screen cleaning decreased by approximately 65%.

[Coke Production Plant Breeze Recovery] Сорилт: A merchant coke producer was losing significant revenue due to excessive amounts of onspec product being lost as “breeze” (доогуур), estimated at over $120k annually.Хариу: Retrofitting a secondary classification stage using a doubledeck finesizing vibration screen with precision tuning.Үр дүн: Recovered an additional ~8% of saleable product from the breeze stream; payback period for equipment was achieved in under 14 months based on recovered revenue alone.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our ISO Certified Coke Vibration Screens are offered under three primary value tiers:

1. Стандарт үүргийн цуврал: Бага хүчин чадлын хувьд (<200 Цагдаа) or less abrasive applications like pet coke dedusting. Offers core reliability at an entry price point.
2. Хүнд даацын цуврал (Хамгийн түгээмэл): Designed explicitly for hightonnage metallurgical coke sizing (>200 Цагдаа). Includes all core features listed above as standard.
3. Premium Custom Series: Engineeredtoorder solutions for extreme capacities (>800 Цагдаа), unique space constraints, or integration with fully automated smart plant systems.

Optional features include stainless steel contact parts, advanced polymer coatings, integrated weighing systems, full skidmounted modular designs, PLC удирдлагатай хувьсах давтамжийн хөтчүүд (Vfds), comprehensive condition monitoring packages.

We support procurement through flexible commercial terms including FOB/CIF pricing models extended warranty service agreements leasing options through partner financial institutions

8.Түгээмэл асуултууд

Q1 Are your screens compatible with our existing feed conveyor discharge height?
A1 Dimensional drawings including inlet height are provided for every model We can also engineer transition chutes as part of the scope

Q2 What is the expected impact on our overall plant power consumption?
A2 Our vibrator units are designed for maximum mechanical efficiency Field data shows power draw typically remains within ±5% of nameplate rating under load

Q3 How does your pricing compare against locally fabricated screens?
A3 While initial capital outlay may be higher our documented improvements in lifespan efficiency translate into a lower total cost per ton processed over a typical fiveyear period

Q4 Can you supply matching spare parts like screen panels gaskets?
A4 Yes we maintain detailed bills of materials We recommend establishing an initial twoyear spare parts kit which we can quote alongside equipment supply

Q5 What does your ISO certification cover specifically?
A5 Our manufacturing quality management system is certified under ISO90012015 ensuring consistent design production inspection testing procedures that meet international standards

Q6 Do you offer installation supervision commissioning services?
A6 Yes we provide optional technical advisor packages covering foundation inspection mechanical erection guidance dynamic tuning final performance acceptance testing

Q7 What warranty do you provide on critical components like vibrator bearings?
A7 We offer a standard warranty period Extended warranty coverage is available subject specific service agreement terms