1. PAINPOINT DRIVE NOLEING

Are you managing a largescale gold operation where consistent throughput and recovery are compromised by inefficient material handling and separation? Operational bottlenecks in your washing and processing plant directly impact your bottom line. Эдгээр нийтлэг сорилтуудыг авч үзье:
Тогтворгүй тэжээл & Дамжуулах дохио: Variable clay content or oversize material can choke traditional scrubbers, leading to unplanned downtime and failure to meet the 500 TPH дизайны хүчин чадал, алдагдсан үйлдвэрлэлд цагт хэдэн мянган зардал гардаг.
Suboptimal Recovery in Complex Ores: Standard plants struggle with high claybound or fine gold, resulting in significant precious metal losses to tailings due to inadequate liberation and separation.
Хэт их ус & Эрчим хүч ердийн клуб: Inefficient pump systems, Дэлгэц авах, and sluicing circuits lead to unsustainable operational costs and complicate water management in waterscarce regions.
Өндөр засвар үйлчилгээ & Бүрэлдэхүүн хэсгүүдийн элэгдэл: Abrasive feed material accelerates wear on liners, trommel screens, and pump impellers, increasing part replacement frequency and maintenance labor costs.
Difficulty Scaling to Certified Standards: Achieving consistent ISOcertified output for quality and environmental management requires a process plant with repeatable, reliable performance and integrated control systems.

Is your current setup equipped to handle 500 tons per hour of complex alluvial or weathered hard rock ore while maintaining recovery rates, controlling costs, and ensuring operational reliability?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

The ISO Certified 500 TPH алт олборлох угаах үйлдвэр нь иж бүрэн, modular processing system engineered for highvolume alluvial, элювиал, and weathered hard rock gold deposits. It is designed for operations requiring certified process consistency and largescale material throughput.

Үйл ажиллагааны ажлын урсгал:
1. Үндсэн тэжээл & Цэвэрлэх: Runofmine (Омын) material is fed into a robust scrubbing module (trommel or drum scrubber) for aggressive attritioning to break down clays and conglomerates.
2. Хэмжээ тогтоох & Хог хаягдлаас татгалзах: Washed material is precisely screened to remove oversize waste rock (+75мм ердийн). The undersize reports to the primary concentration circuit.
3. Анхдагч концентраци: Highcapacity centrifugal concentrators or jigs efficiently recover coarse and fine gold from the screened slurry, achieving primary recovery rates exceeding 95%.
4. Гэрийн ажлын удирдлагын удирдлагменежсаар & Усны дахин боловсруулалт: The gangue (хаягдал) is dewatered via cyclones or linear screens. Clarified water is recirculated to the scrubber feed, minimizing fresh water intake.
5. Аюулгүй байдал & Цэвэршүүлэх (Сайн дурын): A secure room houses concentrator bowls for final cleaning, with optional downstream smelting or intensive leaching modules for direct doré production.

Хэрэглээний хамрах хүрээ: Том хэмжээний шороон ордын үйл ажиллагаанд тохиромжтой, alluvial concessions, and surface deposits with high clay content. Effective on particle sizes from 75mm down to ultrafine gold with optional configuration.

Хувьсгал: Not designed for primary hard rock crushing/grinding of unweathered sulphide ores. Requires a consistent feed of liberated or liberatable gold. Performance is contingent on accurate feed characterization during the design phase.

3. ҮНДСЭН ОНЦЛОГ

Модульчлагдсан гулсалтын загвар | Техникийн үндэслэл: Урьдчилан боловсруулсан, bolttogether structural skids | Үйл ажиллагааны ашиг тус: Газар дээр нь барилгын ажлын цагийг хүртэл бууруулна 60%, ирээдүйд үйлдвэрийг нүүлгэн шилжүүлэх эсвэл өргөтгөх боломжийг олгодог | ROI нөлөө: Lower capital installation cost; faster timetoproduction improves project NPV.

HighG хүчний төвөөс зугтах концентраци | Техникийн үндэслэл: Enhanced gravitational separation via fluidized beds in rotating cones | Үйл ажиллагааны ашиг тус: хүртэл нарийн алт авдаг 30 уламжлалт шлюз алддаг микрон; handles high feed density | ROI нөлөө: Direct increase in overall gold recovery by 38%, translating to significant additional revenue.

Intelligent Water Management Circuit | Техникийн үндэслэл: Closedloop system with thickener/clarifier tank integration | Үйл ажиллагааны ашиг тус: Reduces fresh water consumption by over 80%; produces stackable, semidry tailings | ROI нөлөө: Cuts water sourcing/pumping costs; minimizes environmental footprint and licensing complexity.

Элэгдэлд тэсвэртэй доторлогооны систем | Техникийн үндэслэл: Interchangeable liners made from specialized chromium carbide or rubber compounds | Үйл ажиллагааны ашиг тус: Extends service life in highwear areas (scrubber drums, launder bends) хамт 300400% | ROI нөлөө: Lowers spare parts inventory cost and reduces maintenance downtime intervals.

ISOCertified Process Control Package | Техникийн үндэслэл: Centralized PLC/SCADA system with flow, дур хэмжээ, болон даралтын хяналт | Үйл ажиллагааны ашиг тус: Provides repeatable process control for consistent grade; enables remote diagnostics | ROI нөлөө: Ensures output meets certified quality standards; optimizes operator efficiency and reduces human error.

HeavyDuty Trommel Screening Module | Техникийн үндэслэл: Variablespeed drive with adjustable screen media panels | Үйл ажиллагааны ашиг тус: Reliably removes oversize debris even with high clay content; prevents downstream blockages | ROI нөлөө: Maintains steadystate 500 TPH дамжуулах чадвар, үйлдвэрийн хүртээмжийг нэмэгдүүлэх.

Нэгдсэн аюулгүй байдал & Security Features| Техникийн үндэслэл: Lockable concentrate handling path with CCTV integration and emergency stop systems| Үйл ажиллагааны ашиг тус: Protects valuable product stream; ensures operator safety around moving parts| ROI нөлөө: Mitigates risk of theft loss; reduces potential liability incidents.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Ердийн ургамал) | Our ISO Certified 500 TPH шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Алтны нөхөн сэргэлтийн нийт хувь| 8592% (хувьсагч) | Тогтвортой >95% (on characterized ore) | +3% нь +10% Сэргээх |
| Нэг тонн усны хэрэглээ| ~35 m³/ton processed| <0.8 м³/тн боловсруулсан (recirculating) |75% нь 85% Consumption |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (Элэгдлийн чухал хэсгүүд)| ~500800 hours| >2,400 цаг (баталгаажуулсан талбарын өгөгдөл)| +300% Үйлчилгээний хугацаа |
| Plant Commissioning Time PostDelivery| 1216 долоо хоног| 68 долоо хоног (хэлбэртэй загвар)| 50% Суулгах хугацаа |
| Process Consistency (Grade Variance)| High variance due to manual control|<5% variance with automated control systems| Significant improvement in output stability |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Дизайн хүчин чадал: 500 метр тонн/цаг (625 cubic yards per hour), онн задгай.
Уургийн хэмжээ: 250 мм хүртэл (10"), optimal at 150mm.
Эрчим хүчний шаардлага: Total installed power ~850 kW. Анхдагч хангамжийг санал болгож байна: 1000 kVA at 400V/50Hz or 480V/60Hz.
Усны шаардлага: Initial fill of ~450 m³. Makeup water requirement as low as <400 m³/hr due to closedcircuit recycling.
Үндсэн материалын үзүүлэлтүүд:
Scrubbing Drum/Trommel Shell: Hardox® 450 болд.
HighWear Liners: Chromewhite iron / Natural Rubber composite.
Concentrator Bowls: CNCmachined polyurethane.
Бүтцийн ган хийц: S355JR grade with hotdip galvanized finish.
Физик хэмжээсүүд (Модульчлагдсан): Approximate footprint of main processing train is 45m L x 20m W x . Height varies by module.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +50°С хүртэлх орчны температурт зориулагдсан. Тоос дарах системийг стандарт болгон нэгтгэсэн.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Баруун Африкт томоохон хэмжээний аллювийн ажиллагаа

Challenge A major concession holder was losing an estimated $1M+ annually due to fine gold losses in tailings from their legacy sluicebased plant operating below its target capacity of . Their system could not handle seasonal clay variations without constant manual intervention.Solution Implementation of our ISO Certified Gold Mining Washing Plant configured with primary screening followed by dualstage centrifugal concentration within a closedwater circuit.Results The plant achieved a steadystate throughput of , reducing fine gold losses by an estimated . Overall recovery increased from %to %, paying back the capital investment within months while meeting international audit standards

Weathered Saprolite Processing in South America

Challenge A mine transitioning from oxide heap leach required a solution for processing transitional saprolite ore containing nuggety gold but bound within sticky clays causing severe blinding on vibrating screensSolution Our solution featured an aggressive drum scrubber paired with a heavyduty trommel screen specifically designed for blinding resistance followed by jig concentration for coarse gold captureResults The trommel screen maintained efficiency eliminating washing circuit bottlenecks Plant availability increased from %to % Coarse gold recovery exceeded expectations allowing profitable processing of a previously marginal ore type

Commercial Contractor Offering Custom Milling Services

Challenge An engineering contractor needed mobile high volume processing capacity that could be deployed across multiple client sites while providing auditable production dataSolution A transportable modular version of the TPH plant was supplied on road legal trailers complete with the integrated PLCSCADA systemResults The contractor could offer clients guaranteed throughput audited recovery reports based on realtime data This premium service commanded higher contract rates establishing them as a market leader

Арилжааны асуудал

Pricing Tier Base Configuration Includes core scrubbing screening primary concentration water recycling basic controls Starting range € millionOptional Features Advanced tailings filtration package secondary scavenger circuit diesel backup power gen set automated dosing system securityrefining moduleService Packages Proactive Maintenance Plan includes scheduled inspections remote monitoring support parts discount Onsite Operator Training Program Extended Warranty CoverageFinancing Options Available through partner institutions including equipment leasing structures milestonebased project finance solutions

Түгээмэл асуултууд

Q What site preparation is required before installationA A level compacted pad adequate drainage sumps power connection pointand fresh water supply are required Detailed civil engineering drawings are providedQ How does the plant handle variations in feed clay contentA The scrubbing module features variable speed drivesand spray bar configurations Adjustments can be made via the control systemto optimize retention timefor different conditionsQ Is training providedfor ouroperatorsA Yes comprehensive onsite trainingis included covering normal operation troubleshootingand routine maintenance proceduresQ Can thisplant be integratedwith an existing crushingcircuitor CIPplantA Yes it can functionasaprimary washingand preconcentration unit feeding cleaner concentrate intoan existing downstream process Engineering reviewis neededfor interface compatibilityQ Whatisthe expected delivery timelinefrom order placementA Deliveryofastandardmodularplantis typically monthswith commissioningrequiring additional weeksonsite dependingonpreparationQ Are performance guarantees offeredA Yes we provide guaranteed throughput capacitywithin %ofTPH andrecoveryratesbasedonrepresentativefeed samples testedinourpilotplantQ Do youoffer aftersales technical supportA Global aftersales supportis available including remotediagnosticsviaSCADAa dedicated spare parts departmentand field serviceengineer dispatch