1. PAINPOINT DRIVE NOLEING

Ашиглалтын зардал нэмэгдэж, урьдчилан тааварлах боломжгүй байдал нь таны үндсэн бутлах хэлхээний ашигт ажиллагаанд сөргөөр нөлөөлж байна.? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, the primary crusher is a single point of failure with severe financial consequences. Нийтлэг бэрхшээлүүд орно:

Төлөвлөөгүй завсарлага: Нөмрөг, хонхор зэрэг чухал бүрэлдэхүүн хэсгүүдийн дутуу элэгдэл нь бүтэлгүйтэлд хүргэдэг, Энэ нь үйлдвэрлэлийг зогсооход хүргэдэг бөгөөд энэ нь нэг цагт хэдэн арван мянган дамжлага алдахад хүргэдэг.
Засвар үйлчилгээний өндөр зардал & Хөдөлмөр: Байнга, manual adjustments for wear compensation are laborintensive and hazardous. The high cost and long lead times for massive replacement parts directly impact your maintenance budget.
Тохиромжгүй бүтээгдэхүүний хэмжээ: Worn or poorly configured crushers produce outofspec feed for downstream processes, reducing screening efficiency and overworking secondary crushers, which increases power consumption across the entire plant.
тонн тутамд эрчим хүчний өндөр хэрэглээ: An inefficiently operating gyratory crusher with poor kinematics or excessive friction can consume 1525% more power to achieve the same throughput, a direct hit to operational expenditure.

Is your operation managing these reactive costs, or is it time to invest in a primary crushing solution engineered for predictable performance and total cost of ownership?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

The Industrial Gyratory Crusher remains the cornerstone of hightonnage, hardrock mining and aggregate processing operations. Designed for firststage reduction of runofmine ore or quarried rock, it delivers consistent, highcapacity crushing where jaw crushers reach their volumetric limit.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээл: Large dump trucks or loaders deposit runofmine material into the rugged feed hopper.
2. Бишрэх: The central vertical shaft with a mantle gyrates within a stationary concave, applying compressive force to reduce material size through progressive crushing stages.
3. Ахах: Crushed product exits through the bottom discharge opening (сэх хойш), with size controlled by the specific mantle position and stroke characteristics.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Ideal for continuous, өндөр тонн (1,000+ Цагдаа) зүлгүүрийн хүдрийн анхан шатны бутлах (төмөр, зэс, Алт) болон хатуу рок (боржин чулуу, сагссах). Essential for largescale mining and megaquarry operations.
Хувьсгал: Not suitable for lowtonnage applications (<500 Цагдаа) хөрөнгийн өндөр өртөгтэй холбоотой. Requires significant foundational support and elevated headroom. Less effective for highly plastic or claybound materials without prescreening.

3. ҮНДСЭН ОНЦЛОГ

Патентлагдсан хотгор & Мантель профайл | Техникийн үндэслэл: Компьютерээр оновчтой болгосон бутлах камерын геометр | Үйл ажиллагааны ашиг тус: Delivers a consistent product gradation curve throughout the liner's service life, reducing downstream process variability | ROI нөлөө: Maintains optimal screening and secondary crushing efficiency, protecting overall plant yield.

Integrated Automatic Wear Compensation | Техникийн үндэслэл: Hydraulic piston system with realtime position monitoring | Үйл ажиллагааны ашиг тус: Maintains crusher setting automatically without manual intervention, eliminating downtime for adjustment | ROI нөлөө: Increases mechanical availability by up to 3% annually and reduces labor exposure to confined spaces.

HighStrength Mainshaft Design | Техникийн үндэслэл: Forged alloy steel shaft with fatigueresistant metallurgy | Үйл ажиллагааны ашиг тус: Provides exceptional resilience against shock loads from uncrushable material (тэнэмэл ган) | ROI нөлөө: Босоо амны сүйрлийн эрсдлийг бууруулдаг, avoiding weeks of downtime and a sixfigure replacement part cost.

Нөхцөл байдлын хяналт бүхий тосолгооны систем | Техникийн үндэслэл: Dualcircuit filtration with temperature and flow sensors feeding into plant DCS/SCADA | Үйл ажиллагааны ашиг тус: Ensures positive pressure oil film protection for bearings; provides early warning of contamination or component distress | ROI нөлөө: Холхивчийн ашиглалтын хугацааг хүртэл уртасгана 40%, preventing forced outages and enabling planned maintenance.

Аалзгүй дизайны сонголт | Техникийн үндэслэл: Eliminates the traditional top spider assembly through a cantilevered shaft support system | Үйл ажиллагааны ашиг тус: Allows for faster mantle changeout by removing a major structural obstacle; засвар үйлчилгээний хүртээмжийг хялбаршуулдаг | ROI нөлөө: Доторлогооны өөрчлөлтийн зогсолтыг ойролцоогоор багасгадаг 30%, translating directly to additional production hours annually.

Hybrid Drive System | Техникийн үндэслэл: Combination of Vbelt transmission and direct lowspeed synchronous motor drive options tailored to site power infrastructure| Үйл ажиллагааны ашиг тус: Offers flexibility in installation; Vbelt option provides inherent torque limitation protection; direct drive maximizes transmission efficiency| ROI нөлөө: Enables optimal capital expenditure based on existing plant design while ensuring operational reliability.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | Манай эргэлтэт бутлуурын шийдэл | Баримтжуулсан давуу тал |
| : | : | : | : |
| Механик хүртээмж (Жилийн) | 92 94% | 96 97%| +3% Сайжруулалт |
| Линерийн дундаж наслалт (Зүлгүүрийн хүдэр) | 6 8 Сарууд| 9 11 Сарууд| +35% Сайжруулалт |
| Эрчим хүчний хэрэглээ (кВт.ц/тн) Baseline = X kW/t| X kW/t| X 0.85 кВт/т| 15% Сайжруулалт |
| Tramp Steel Recovery Time (Full Chamber Clear)| ~8 Hours Manual Process|<4 Hours w/ Hydraulic Clearing Jacks |50% Сул зогсолт |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 1,500 дээр нь 10,000 метр тонн/цаг (MTPH), тэжээлийн материал болон хаалттай хажуугийн тохиргооноос хамаарна (Css).
Эрчим хүчний шаардлага: Хөдөлгүүрийн үнэлгээг эхлэн 300 кВт хүртэл 1 МВт+; voltage adaptable to site specifications (жишээ нь e., 6.6 кВ).
Материалын үзүүлэлтүүд: Модны бүтэх & дээд зэрэглэлийн манганы ган хайлш байдаг хонхор; optional chrome white iron inserts for extreme abrasion zones; өндөр бат бэх NiCrMo гангаар хийсэн гол гол.
Физик хэмжээсүүд / Хөлийн мөр: Typical model footprint diameter ranges from ~5m to >8м; total installed height ranges from ~7m to >12м.
Байгаль орчны үйл ажиллагааны хүрээ: 40 ° C-аас + 50 ° C хүртэлх орчны температурт зориулагдсан; IP66 хамгаалалттай тоосны битүүмжлэл; Тосолгооны системд шаардлагатай бол халаагч/хөргөлтийн багц багтана.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Томоохон хэмжээний зэсийн уурхайн өргөтгөл

Сорилт: A planned expansion required a ~40% increase in primary crushed throughput without enlarging the existing crusher station footprint or foundations. The existing equipment could not be modified to meet the new capacity target.
Хариу: Implementation of our nextgeneration gyratory crusher featuring an optimized stroke profile and highercapacity drive system designed as a direct replacement within spatial constraints.
Үр дүн: -ийн тогтвортой өсөлтөд хүрсэн 42%. Field data shows energy efficiency improved by 18% per ton crushed due to advanced chamber kinematics.

Granite Aggregate Quarry Seeking Consistency

Сорилт: Inconsistent product shape from an aging primary crusher caused excessive wear on downstream cone crushers and poor yield on premium chip sizes critical for asphalt mixes.
Хариу: Installation of our gyratory crusher with computermodeled concave profiles specifically tuned for granite fragmentation characteristics.
Үр дүн: Achieved a more cubical primary product shape factor improvement of over 22%. This reduced recirculating load in secondary circuits by an estimated 15%, lowering total plant power consumption while increasing saleable product yield.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our industrial gyratory crushers are offered under three primary commercial frameworks:

1. Standard Capital Purchase Tier: Includes the core crusher assembly with standard drive motor options and basic instrumentation suitable for integration into existing control systems.
2. Сайжруулсан гүйцэтгэлийн түвшин (EPT): Bundles advanced features such as Integrated Automatic Wear Compensation as standard along with predictive health monitoring sensors preinstalled at key points on bearings,lube system,and mainshaft position.This tier includes extended warranty terms on major castings.
3. Нэмэлт шинж чанарууд & Шинэчлэлтүүд:
Spiderless design package
Automated tramp release & clearing system
Advanced liner bolt tensioning systems
Full OEMsupplied lubrication skid

Service packages range from basic technical documentation support through comprehensive multiyear Performance Assurance Agreements covering planned maintenance,шалгалтууд,and guaranteed parts availability.Financing options including leasetoown structures are available through our industrial finance partners,moving capital expenditure towards operational expenditure where beneficial

Түгээмэл асуултууд

Q1 How do I determine if my existing foundation can support your gyratory crusher?
A Our engineering team provides full foundation loading diagrams specific to each model.We conduct a comparative analysis against your existing drawings.Foundation modifications are often not required when replacing older units due our designs focus on optimizing mass distribution

Q2 What is the typical lead time between order placement commissioning?
A Lead times vary based on model complexity size.For standard configurations lead time typically ranges between months months including manufacturing testing delivery Critical path items like large castings are managed through strategic inventory programs

Q3 How does your automatic wear compensation system interface with my plant’s Distributed Control System DCS?
A The system provides standard Modbus TCP/IP Profinet outputs transmitting realtime data such as CSS position hydraulic pressure operator alerts This allows seamless integration into most modern control rooms condition monitoring platforms

Q4 Are there specific training requirements operators maintenance crews?
A Yes We provide structured training programs both at commissioning onsite covering safe operation routine inspections basic troubleshooting procedures Training focuses maximizing equipment life recognizing early signs component wear

Q5 What is your policy regarding nonOEM spare parts compatibility?
A While we engineer test guarantee performance using genuine OEM parts we provide clear technical specifications thirdparty manufacturers However use nonspecified parts particularly critical wear components may void warranty coverage related assemblies We document this transparently commercial agreements