1. PAINPOINT DRIVE NOLEING

Ашиглалтын зардал нэмэгдэж, урьдчилан таамаглах боломжгүй зогсолт нь танай үйлдвэрийн ашигт ажиллагааг бууруулж байна? In industrial crushing and screening, common challenges directly impact your bottom line. Excessive wear part consumption leads to frequent, costly replacements and unplanned maintenance windows. Inconsistent feed material causes fluctuating product gradation, resulting in outofspec material and rejected loads. Energyintensive processes consume disproportionate power without corresponding output gains. Цааш нь, frequent clogging and bridging in the circuit halt entire production lines, while complex maintenance procedures keep skilled technicians occupied for hours instead of optimizing throughput.

How do you transition from reactive repairs to predictive, costcontrolled operations? The solution lies in selecting industrial crushing and screening equipment engineered to convert these pain points into measurable efficiency gains.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

This product line encompasses heavyduty stationary and semimobile crushing plants and screens designed for hightonnage mineral processing, Дүүргэгч үйлдвэрлэх, болон барилгын материалын дахин боловсруулалт. The operational workflow is engineered for continuous, closedcircuit operation: (1) Primary feed is reduced by a jaw or gyratory crusher. (2) Material is conveyed to a secondary cone or impact crusher for further reduction. (3) Sized material is routed via conveyor to a multideck vibrating screen for classification. (4) Onspec product is diverted to stockpile, while oversize material is recirculated back into the secondary or tertiary crusher.

This equipment is applicable for processing hard rock (боржин чулуу, сагссах), зүлгүүрийн хүдэр, шохойн чулуу, and recycled concrete/asphalt. It is not designed for lowvolume, batch processing or for materials with high plasticity or clay content without specific preprocessing.

3. ҮНДСЭН ОНЦЛОГ

Modular Chamber Design | Техникийн үндэслэл: Interchangeable crushing chamber profiles and eccentric throws. | Үйл ажиллагааны ашиг тус: Enables quick reconfiguration from secondary to tertiary application or between different product shapes without major component changeouts. | ROI нөлөө: Reduces capital expenditure for a dedicated tertiary crusher by up to 40% in flexible plant designs.

Hydroset CSS тохируулга | Техникийн үндэслэл: Hydraulic system for Closed Side Setting (Css) adjustment under load.| Үйл ажиллагааны ашиг тус: Allows operators to finetune product size in under 60 seconds without stopping production, adapting to changing feed conditions in realtime.| ROI нөлөө: Eliminates production stoppages for manual shim adjustments, preserving an estimated 2030 hours of annual uptime per crusher.

Patented Screenbox Motion | Техникийн үндэслэл: HighGforce linear or elliptical vibration drive technology tailored to material type.| Үйл ажиллагааны ашиг тус: Prevents blinding and pegging of screen meshes while maintaining high stratification efficiency for accurate sizing.| ROI нөлөө: Increases screening efficiency by up to 15%, reducing recirculating load on crushers and lowering energy cost per ton.

Wear Part Monitoring System | Техникийн үндэслэл: Embedded sensor technology paired with IoTenabled wear tracking software.| Үйл ажиллагааны ашиг тус: Provides realtime data on liner thickness and predicts optimal changeout times based on actual wear rates, not just hours operated.| ROI нөлөө: Maximizes usable wear part life by 1218% on average and allows maintenance scheduling during planned outages, avoiding catastrophic failure.

Direct Drive Crusher Transmission | Техникийн үндэслэл: Elimination of Vbelts via direct coupling of motor to crusher drive.| Үйл ажиллагааны ашиг тус: Increases power transmission efficiency by approximately 5%, reduces maintenance points (no belt tensioning), and lowers overall installed footprint.| ROI нөлөө: Direct energy savings coupled with reduced spare parts inventory (бүсхан, sheaves) yield a typical payback period under 24 сар.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Манай бутлах & Скрининг шийдэл | Давуу тал (% сайжруулалт) |
| : | : | : | : |
| тонн тутамд кВт.ц (Эрчим хүчний зардал) | Measured baseline from legacy equipment surveys. | Optimized chamber geometry & direct drive systems reduce specific energy consumption. | Шалтгаална, хамаарна 812% сайжруулалт |
| Боловсруулсан тонн ногдох эд ангиудын өртөг | Based on standard manganese steel compositions & профиль. | Proprietary alloy formulations & engineered laminating crushing zones extend service life. | 1525% reduction demonstrated |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (MTBF) – Drives/Screens | Average intervals from industry maintenance reports. | Heavyduty bearing assemblies & balanced mass design reduce stress on components. | 30%+ increase documented |
| Шалгах нарийвчлал / Fines Yield Control| Standard singlefrequency screen box performance.| Multifrequency capable drives optimize particle travel speed & trajectory per deck.| Fines yield control improved by up to 10% |

5.ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 200 TPH хэтэрсэн 1,500 TPH primary crushing circuits.
Эрчим хүчний шаардлага: Plantwide requirements range from 400 кВт 1.5 МВт; supplied for global voltages (380V480V/5060Hz). Crusher motors typically 200450 кВт тус бүр.
Материалын үзүүлэлтүүд: Fabricated from hightensile steel plate; Crusher liners available in multiple grades of manganese steel (14%22%) or optional chromewhite iron alloys; Screen decks in hardened steel wire mesh or polyurethane panels.
Физик хэмжээсүүд (Sample Primary Unit): Feed hopper: ~12m³; Crusher itself: L~5m x W~3m x H~4m; Total station footprint including feeders: ~25m x 15m.
Байгаль орчны үйл ажиллагааны хүрээ: 25 ° C-аас + 45 ° C хүртэлх орчны температурт зориулагдсан; dustsealed bearings and drives; sounddampened enclosures available to meet <85 дүүдэр(Аг) операторын станцууд дээр.

6\. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

[Aggregate Producer – Granite Quarry]

Сорилт: A quarry faced inconsistent cubicity in final aggregate products due to fluctuating rock strata hardness, leading to poor compaction rates reported by road construction clients.
Хариу: Implementation of a cone crusher with automated Hydroset system and an advanced multideck screen within their closed circuit.
Үр дүн: Realtime CSS adjustment stabilized product shape (% Хүю Бид). Field data shows a consistent improvement of over 22% in flakiness index, eliminating product rejection and allowing a premium product price point.

[Төмрийн хүдэр баяжуулах үйлдвэр]

Сорилт: Extreme abrasiveness of ore resulted in unsustainably high wear part costs in secondary crushing stages (850 hours—a ~40% increase—and monitoring enabled justintime changes during shift breaks.This reduced annual planned downtime related to liner changes by approximately 120 цаг.

7\. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Industrial crushing and screening equipment pricing is tiered based on capacity throughput:
I шат (1000 Цагдаа): Fully customengineered systems with process simulation integration.

Optional features include advanced dust suppression systems fully integrated with water recycling plants,tiremounted mobile crawler systems,and centralized automated lubrication systems.Service packages are structured as Bronze (parts only), Silver (шөнө + хуваарьт засвар үйлчилгээ),and Gold (fullsite service agreement including condition monitoring data analysis).Financing options include capital lease agreements tailoredto align payments with projected production revenue increases,and operating leases that include full service coverage.

8\. Түгээмэл асуултууд

Q1: Is your equipment compatible with our existing conveyor infrastructure?
A1: Our engineering team conducts presale audits.Crushers,дэлгэц,and feeders can be interfaced with existing conveyors provided load capacities match.We supply necessary transition chutes,support structures,and control system interfaces as part of the scope.

Q2:Суурилуулалтын явцад бид ямар түвшний үйл ажиллагааны тасалдлыг хүлээх ёстой?
А2:A detailed Site Implementation Plan minimizes disruption.For greenfield sites,there is no impact.For brownfield retrofits,a phased approach typically allows partial plant operation.Field data indicates full integration can be completed within a preagreed shutdown window of1421 daysfor most mediumcomplexity circuits

Q3:Баталгаат хугацаатай холбоотой арилжааны нөхцөлүүд юу вэ?
A3:The standard warranty covers defects in materials/workmanshipfor12 monthsfrom commissioning.Extended structural warranties(upto60 monthson main frames)and performance guarantees(on throughputand power draw)are available subjectto agreed feed specifications

4-р улирал:What operator trainingis provided?
А4:A comprehensive program includes classroom instructionon principlesof operation,аюулгүй ажиллагааны журам,болон үндсэн алдааг олж засварлах,followedby handson trainingat your site during commissioning.This typically spans5 daysfor lead operatorsand maintenance supervisors

Q5:What ongoing technical supportis available postpurchase?
А5:Dedicated technical supportis accessible24/7via phoneor our customer portal.Regional service engineers provide onsite support.Access todetailed parts manuals,schematic diagrams,and recommended spare parts listsis provided digitally at commissioning