1. PAINPOINT DRIVE NOLEING

Are you scaling your alluvial or eluvial gold operation and finding that your washing and recovery processes are the bottleneck? Удирдах a 500 TPH дамжуулах чадвар нь таны орлогод шууд нөлөөлдөг тодорхой сорилтуудыг дагуулдаг. Үйл ажиллагааны нийтлэг саад бэрхшээлүүд орно:
Тогтворгүй тэжээл & Өндөр шавар агууламжтай: Variable material composition leads to screen blinding, reduced scrubbing efficiency, and significant downtime for manual cleaning, Жилд хэдэн зуун үйлдвэрлэлийн цаг зарцуулдаг.
Inefficient Fines Gold Recovery: Standard sluices or jigs struggle with fine gold particles in a highvolume slurry, resulting in measurable metal losses that accumulate over thousands of tons processed.
Өндөр ус & Эрчим хүч ердийн клуб: Legacy washing plants are not optimized for specific energy consumption per ton, leading to unsustainable operational costs and limiting viable deposit locations.
Rapid Wear & Maintenance Burden: Aggressive, hightonnage processing accelerates wear on scrubber drums, дэлгэцийн тавцан, and pump systems, creating unpredictable maintenance cycles and spare parts costs.
Хязгаарлагдмал өргөтгөх чадвар & Хөдөлгөөн: Fixed plant designs cannot adapt to shifting pit faces or new site locations without major capital expenditure and commissioning delays.

Is your current setup causing you to lose gold to tailings or constraining your expansion plans? The solution requires a system engineered not just for volume, but for optimal recovery and operational cost control at an industrial 500 TPH масштаб.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Аж үйлдвэр 500 TPH алт олборлох угаах үйлдвэр нь иж бүрэн, анхан шатны угаах зориулалттай модульчлагдсан боловсруулах систем, гуужуулах, Дэлгэц авах, and gravity concentration of goldbearing alluvial or hard rock feed material. Энэ нь түүхий хэлбэрээр хувирдаг, unclassified ore into concentrated heavy mineral product for final extraction.

Үйл ажиллагааны ажлын урсгал:
1. Үндсэн тэжээл & Цэвэрлэх: Runofmine (Омын) материалыг бат бөх троммел скруббер эсвэл эргэлтэт скрубберт оруулна, where it is aggressively cleaned and clay matrices are broken apart.
2. Хэмжээ тогтоох & Ангилал: The scrubbed material is screened (typically via trommel screen or vibrating screen) to separate oversize waste rock. The undersize slurry reports to the primary concentration stage.
3. Анхдагч хүндийн хүчний концентраци: Highcapacity centrifugal concentrators (жишээ нь e., Knelson эсвэл Falcon төрөл) or optimized sluice systems capture fine and coarse gold from the screened slurry with high efficiency.
4. Гэрийн ажлын удирдлагын удирдлагменежсаар & Устай харьцах: Waste tailings are conveyed to a settling area or further processing, while process water is recirculated via a clarified water pond system to minimize fresh water requirements.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Аллювийн/шорооны ордод тохиромжтой, eluvial materials, and weathered hard rock ores where liberation occurs through washing and attrition. Suited for largescale mining operations requiring high availability.
Хувьсгал: Not designed for primary crushing of hard rock lode deposits or chemical leaching processes. Performance is contingent on proper feed size distribution (<150мм ердийн) and requires a consistent water source.

3. ҮНДСЭН ОНЦЛОГ

Модульчлагдсан гулсалтын загвар | Техникийн үндэслэл: Preengineered structural steel skids with integrated wiring and piping | Үйл ажиллагааны ашиг тус: Газар дээр нь суулгах хугацааг хүртэл бууруулна 60%, allows for phased deployment or relocation | ROI нөлөө: Lower capital installation costs and future redeployment value protect investment.

Хүнд даацын Trommel скруббер | Техникийн үндэслэл: Highinertia design with internal lifters and optimized water spray bars | Үйл ажиллагааны ашиг тус: Effectively disintegrates claybound aggregates with minimal screen blinding, тууштай байдлыг хангах 500 TPH дамжуулах чадвар | ROI нөлөө: Maximizes uptime by reducing stoppages for cleaning; improves overall recovery by fully liberating gold particles.

Advanced Centrifugal Concentration Circuit | Техникийн үндэслэл: Multiunit array of continuousdischarge centrifugal concentrators for highvolume feed | Үйл ажиллагааны ашиг тус: Амжилттай +95% recovery rates on fine gold (100 шүүр) from primary feed in a single pass | ROI нөлөө: Directly increases revenue by capturing gold previously lost to tailings; reduces need for secondary scavenging plants.

Intelligent Process Water Management | Техникийн үндэслэл: Integrated cyclones and settling tanks with variablespeed pump drives | Үйл ажиллагааны ашиг тус: хүртэл дахин эргэлддэг 85% технологийн усны; maintains optimal slurry density for concentration equipment | ROI нөлөө: Drastically reduces freshwater consumption and associated pumping costs; хүрээлэн буй орчны ул мөрийг багасгадаг.

Төвлөрсөн PLC хяналтын систем | Техникийн үндэслэл: Programmable Logic Controller with HMI touchscreen monitoring motor loads, тэжээлийн хувь хэмжээ, ба насосны даралт | Үйл ажиллагааны ашиг тус: Enables precise control of the entire plant by a single operator; provides realtime diagnostics and fault alerts | ROI нөлөө: Lowers labor costs per ton processed; enables predictive maintenance to avoid catastrophic failures.

Элэгдэлд тэсвэртэй доторлогооны багц | Техникийн үндэслэл: Wear plates lined with chromium carbide or replaceable rubber modules in highimpact zones | Үйл ажиллагааны ашиг тус: Extends service life of critical components like scrubber drums, угаагчид, and pump volutes in abrasive environments | ROI нөлөө: Reduces annual spare parts expenditure by an estimated 3040% versus standard mild steel.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (500 TPH үйлдвэр) | Бидний 500 TPH угаах үйлдвэрийн шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Нарийн алтны нөхөн сэргэлтийн хувь (100 шүүр) | 7585% (traditional sluices) | >95% (centrifugal circuit) | +1020% Сэргээх |
| Total Installed Power Consumption (kw) ~9001100 kW ~750850 kW 1520% Эрчим хүчний хэрэглээ |
| Усны дундаж хэрэглээ (м³/цаг) ~8001000 m³/hr ~600700 m³/hr 2530% Water Use |
| Planned Downtime for Wear Part Replacement (цаг/сар) ~4060 hours ~2436 hours 40% Засвар үйлчилгээний хугацаа |
| Газар дээрх угсралт & Commissioning Time ~1216 weeks ~68 weeks 50% Installation Period |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Нэрлэсэн боловсруулах хүчин чадал: 500 метр тонн/цаг (хуурай тэжээлийн үндэс).
Feed Size Specification: Accepts ROM material up to 150mm; optimal performance with feed <100мм.
Эрчим хүчний шаардлага: Нийт холбогдсон ачаалал ойролцоогоор 750850 kw. Анхдагч хангамжийг санал болгож байна 1000 кВА, 400/690V ба.
Усны шаардлага: Дахин эргэлтэнд зориулагдсан хэлхээ; fresh water topup typically requires 600700 m³/hour at head pressure >3 баар.
Үндсэн материалын үзүүлэлтүүд:
Скруббер хүрдний бүрхүүл: 20mm thick mild steel with bolton chromium carbide liners.
Structural Skids: Fabricated from highgrade S355JR steel.
Зуух шахуургууд: Heavyduty rubberlined or hard metal pumps with adjustable speed drives.
Физик хэмжээсүүд (Модульчлагдсан): Typical layout spans approx. 60m L x 25m W x 15m H. Each major skid module is transportable within standard road freight limits.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +50°С хүртэлх орчны температурт зориулагдсан. Тоос дарах систем нь стандарт юм; дуу чимээний түвшин нь уурхайн талбайн ердийн дүрэм журамд нийцдэг (<85 dB at operator stations).

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

LargeScale Alluvial Gold Operation in West Africa

Сорилт: A major operator was experiencing severe clay blinding in their existing trommel screens at +400 TPH хүчин чадал, өдөр тутмын сул зогсолтыг үүсгэдэг. Цааш нь, their tabling circuit was losing an estimated 15% of fine gold (<150 микрон).
Хариу: Implementation of our Industrial 500 TPH plant featuring an aggressive clay scrubber module followed by screening via polyurethane panels resistant to blinding. Primary recovery was handled by an array of continuous centrifugal concentrators.
Үр дүн: Screenrelated downtime was eliminated. Plant throughput consistently achieved design capacity of 500 Цагдаа. Overall gold recovery increased by an audited +18%, paying back the capital investment in under 14 months based on incremental metal capture.

Өмнөд Америк дахь Eluvial ордын ашиглалт

Сорилт: A new project required a mobile processing solution capable of following the pit face across difficult terrain while maintaining strict environmental controls on water usage due to permit limitations.
Хариу: Deployment of our modular skidmounted plant configured with an enhanced closedloop water clarification system using flocculant dosing units alongside the standard modules.
Үр дүн: The plant was relocated twice within the first year using heavy haul trucks without requiring disassembly beyond module separation—recommissioning took less than one week each time.The closedloop system reduced permitted freshwater draw from a projected >800 m³/hr down to <200 m³/hr total topup requirement

Арилжааны асуудал

Equipment pricing is structured around core configuration packages:

1\. Base Package ($2M$2M): Includes primary feeding hopper heavyduty trommel scrubber vibrating screen basic sluice run concentrate collection system essential walkways

2\. Сайжруулсан сэргээх багц ($M$M): Upgrades Base Package replacing basic sluices with full centrifugal concentrator circuit includes necessary surge tanks distribution headers

3\. Complete Turnkey Plant ($M$M): Includes Enhanced Recovery Package plus integrated water management system PLC automation package all interconnecting conveyors electrical substation commissioning services

Нэмэлт шинж чанарууд:
HighG Intensity Magnetic Separator module final concentrate upgrade
Онгоцны дизель эрчим хүч үйлдвэрлэх багц
Remote monitoring satellite data uplink
Сэлбэг хэрэгслийн гарааны иж бүрдэл

Үйлчилгээний багцууд:
Standard warranty months covering defects materials workmanship
Extended Service Plan years covering scheduled maintenance inspections priority technical support
Full Maintenance Contract fixed annual fee covering all labor parts excluding consumable wear liners

Санхүүжилтийн сонголтууд:
Equipment leasing structures through partner financial institutions
Progress payment plans aligned manufacturing milestones
Rentalto own agreements available minimum month term

Түгээмэл асуултууд

What type deposit suitable this plant?
Designed primarily unconsolidated alluvial placer eluvial deposits where liberation occurs physical washing Effective weathered oxidized hard rock ores require minimal crushing Not suitable competent lode ore requiring extensive primary grinding

How handle variation feed grade clay content?
PLC control system allows operators adjust scrubber rotation speed water addition rates realtime maintain optimal slurry density Centrifugal concentrators feature automated concentrate flushing sequences prevent overload varying grade conditions

What typical workforce required operate plant?
Designed efficient operation central control station Single operator can manage entire process from feed discharge supported two general assistants ground inspections routine tasks Total personnel per shift typically three four individuals

Are components standardized sourcing spare parts?
Yes Critical wear components pumps motors bearings instrumentation use globally available ISO standard brands Structural fabrication adheres international design codes CAD drawings provided every part ensuring longterm supportability anywhere world

What lead time delivery commissioning?
Following order confirmation engineering lead time typically weeks Manufacturing assembly require months Shipping depends destination Final site commissioning supervised our engineers requires approximately weeks assuming site preparation complete