1. PAINPOINT DRIVE NOLEING

Are escalating operational costs and unpredictable availability eroding your primary crushing circuit’s profitability? Key challenges in primary gyratory crusher operation directly impact your bottom line:
Засвар үйлчилгээний хэт их зогсолт: Traditional spider arm and top shell designs require complex, timeconsuming procedures for wear part replacement, leading to production losses of several days.
Unplanned Stoppages from Tramp Iron: Inadequate protection mechanisms can result in catastrophic damage from uncrushable material, with repair costs exceeding hundreds of thousands and causing extended outages.
Тогтворгүй дамжуулалт & Нөхцөл гаргах оглохлохоллэх: Worn or poorly designed crushing chambers fail to maintain optimal feed acceptance and product size control, bottlenecking downstream processes and reducing final product yield.
тонн тутамд эрчим хүчний өндөр хэрэглээ: Inefficient crushing action and excessive friction from outdated mechanical designs lead to unsustainable power costs, a major operational expenditure.

Is your operation equipped to overcome these challenges? The solution lies in a modern gyratory crusher engineered for reliability, бүтээмж, and lower total cost of ownership.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ: ГИРАТОР БУТЛУУР

A gyratory crusher is a primary compression crusher central to hightonnage mining and aggregate operations. It utilizes a fixed conical shell (concave) and a gyrating mantle mounted on an eccentric shaft to reduce large runofmine (Омын) feed material down to a conveyable size.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээлийн хүлээн авалт: ROM material is fed into the top of the crusher via dump trucks, А ДАШ аж ахуйн, or a primary feeder, entering the gap between the mantle and concave.
2. Шахах бутлах: Нөмрөг нь хонхор дотор эргэлддэг, applying compressive force to the rock particles against the stationary liners.
3. Прогрессив бууралт: Материал нь таталцлын болон бутлах үйл ажиллагааны улмаас тасалгааны дундуур доошоо хөдөлж байх үед тасралтгүй бутлагдана.
4. Ахах: Crushed product exits at the bottom through the discharge opening (OSS), where it is transported via conveyor for secondary processing.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Өндөр хүчин чадалтай ажиллахад тохиромжтой (1,000+ Цагдаа) primary crushing of hard, зүлгүүрийн хүдэр (төмрийн хүдэр, зэсийн хүдэр) болон том дүүргэгч тэжээл. Суурин үйлдвэр суурилуулахад тохиромжтой.
Хувьсгал: Not designed for recycled concrete/asphalt or lowtonnage applications. Requires significant capital investment and a robust foundation. Feed size must be controlled within design parameters.

3. ҮНДСЭН ОНЦЛОГ

Patented Top Service Design | Техникийн үндэслэл: Simplified mechanical access from above | Үйл ажиллагааны ашиг тус: Enables liner changes and maintenance in 2448 hours versus 57 өдрүүд | ROI нөлөө: Reduces planned downtime by over 60%, жил бүр үйлдвэрлэх боломжтой хугацааг нэмэгдүүлэх

Integrated Automatic Tramp Release System | Техникийн үндэслэл: Гидравлик цилиндр нь үндсэн босоо амыг дэмждэг | Үйл ажиллагааны ашиг тус: Automatically lowers the main shaft to pass tramp iron, then resets without stopping | ROI нөлөө: Eliminates costly damage from uncrushables; prevents an average of 35 days of unplanned downtime annually

Optimized Crushing Chamber Profiles | Техникийн үндэслэл: Computermodeled kinematics and wear simulation | Үйл ажиллагааны ашиг тус: Maintains consistent feed acceptance and product gradation throughout liner life | ROI нөлөө: Improves overall circuit throughput stability by 58% and extends liner service life by 1525%

HighPower Drive & Robust Eccentric Assembly | Техникийн үндэслэл: Hightorque motor coupled with a forged alloy steel eccentric | Үйл ажиллагааны ашиг тус: Delivers consistent crushing force under peak loading conditions with minimal vibration | ROI нөлөө: Provides higher availability (>94%) and reduces stressinduced component failures

Centralized Automated Lubrication System | Техникийн үндэслэл: Programmable PLCcontrolled lubrication to all critical bearings | Үйл ажиллагааны ашиг тус: Ensures optimal bearing temperature and health; provides diagnostic alerts | ROI нөлөө: Холхивчийн ашиглалтын хугацааг хүртэл уртасгана 30% and prevents lubricationrelated stoppages

StateoftheArt Control System (ICS) | Техникийн үндэслэл: Эрчим хүчний зарцуулалтыг бодит цаг хугацаанд хянах, даралт, хэм, and cavity level | Үйл ажиллагааны ашиг тус: Allows operators to optimize performance and receive predictive maintenance alerts | ROI нөлөө: Increases operational efficiency by 35% through precise control; enables conditionbased maintenance planning

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Older Gyratory Designs) | Modern Gyratory Crusher Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Planned Maintenance Time (Spider Arm/Liners) | 120 168 цаг | 48 72 hours with Top Service Design| 60% Бууралт |
| Механик хүртээмж (Жилийн) | 88 91%| >94% (баримтжуулсан талбайн дундаж)| 36% Өсөх |
| Liner Utilization (Tonnes/Liner KG)| Суурь| Optimized chamber design & материал| 1525% Сайжруулалт|
| Эрчим хүчний хэрэглээ (кВт.ц/тн)| Суурь| Efficient drive & chamber kinematics| 510% Бууралт |
| Tramp Iron Damage Events / Жил| 0.5 1 event (avg.)| Nearzero with automatic system| >95% Бууралт |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 1,500 дээр нь 12,000 цагт тонн (Цагдаа), depending on model chamber selection and feed material.
Миний биарын хүчин: Heavyduty squirrel cage induction motors ranging from 450 кВт-аас дээш байна 1 МВт.
Тэжээх: Gape-ийн хэмжээ 1,000 mm up to 1,800 mm for handling large ROM feed.
Үндсэн хүрээ & Concaves: Fabricated highstrength steel main frame; concaves available in manganese steel or composite alloy designs for specific abrasion/impact conditions.
Цалиншил & Жин: Significant footprint; approximate installed weight ranges from 250 tonnes for smaller models to over 800 tonnes for largest units.
Байгаль орчны үйл ажиллагааны хүрээ: Designed for ambient temperatures from 40°C to +50°C with appropriate lubrication systems. Тоосны битүүмжлэл нь стандарт юм.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Томоохон хэмжээний зэсийн уурхайн өргөтгөл

Сорилт: A tierone copper operation needed to increase plant throughput by 25%. Their existing primary gyratory was a bottleneck with frequent liner change downtime exceeding one week.
Хариу: Installation of a new highcapacity gyratory crusher featuring top service design and an automated tramp release system.
Үр дүн: Achieved sustained throughput increase of 28%. Planned maintenance time reduced by approximately five days per event. Zero unplanned downtime due to tramp metal in the first two years of operation.

Granite Aggregate Quarry Upgrade

Сорилт: A quarry producing railway ballast faced inconsistent product gradation as liners wore, leading to excessive recirculating load in their secondary circuit.
Хариу: Implementation of a midrange gyratory crusher with computeroptimized crushing chamber profiles linked to an advanced control system (ICS).
Үр дүн: Product gradation remained within specification throughout >90% of liner life. Recirculating load decreased by an average of 15%, reducing energy consumption in the secondary cone crushers.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Үнийн шатлал: Capital cost varies significantly based on size/capacity:
MidRange Units (6,000 Цагдаа): For major greenfield or expansion projects in bulk mining.

Нэмэлт шинж чанарууд & Шинэчлэлтүүд: Элэгдлийн хяналтын дэвшилтэт систем; specialized liner alloys for specific ore types; upgraded filtration systems for extreme environments; remote diagnostics connectivity.

Үйлчилгээний багцууд: Tiered offerings include:
Үндсэн баталгаа & Parts Support
Planned Maintenance Agreements with guaranteed parts supply
FullPerformance Contracts covering parts AND labor with availability guarantees

Санхүүжилтийн сонголтууд: Projectspecific financing through manufactureraffiliated programs can include leasetoown structures or extended payment terms aligned with project rampup milestones.

8. Түгээмэл асуултууд

Q1: Is this equipment compatible with our existing primary feeding system?
A compatibility review is standard during project engineering analysis based on your feeder type capacity hopper design We provide detailed interface specifications

Q2 Манай үйлдвэрийн нийт эрчим хүчний хэрэглээнд ямар нөлөө үзүүлэх нь?
Field data shows modern drives optimized chambers can reduce specific energy kWh tonne crushed by This contributes directly lower operating costs

Q3 Are there financing options available beyond standard purchase?
Yes we offer several commercial structures including operating leases long term payment plans tailored large capital projects Consult our commercial team details

Q4 How does implementation typically affect ongoing personnel training?
We provide comprehensive onsite operator maintenance training documentation ensure your team achieves proficiency safe efficient operation quickly minimize transition disruption

Q5 What are lead times typical delivery installation schedule?
Lead times vary model specification current demand but generally range months Detailed project schedule developed during pre order engineering phase account site preparation logistics commissioning