Import Crushing And Screening Equipment Manufacturers
1. PAINPOINT DRIVE NOLEING
Үйл ажиллагааны зардал нэмэгдэж, урьдчилан таамаглах боломжгүй зогсолт нь таны төслийн ашгийг бууруулж байна? Нийт үйлдвэрлэлд, ашигт боловсруулах чанар, болон дахин боловсруулах, үр ашиг муутай бутлах, шигших нь үндсэн гацаа юм. Нийтлэг бэрхшээлүүд орно:
Засвар үйлчилгээний хэт их зогсолт: Доторлогоо байнга солигддог, холхивчийн эвдрэл, and conveyor issues halt your entire production line.
Тогтворгүй бүтээгдэхүүний зэрэглэл: Poor screening efficiency and improper crushing chamber dynamics lead to offspec material, causing product rejection and revenue loss.
Онцгой үйл ажиллагааны зардал: тонн тутамд эрчим хүчний хэрэглээ нэмэгдэж байна, өндөр элэгдэлд орсон хэсгийг солих давтамжтай хослуулсан, directly impacts your bottom line.
Хатуу үйлдвэрийн тохиргоо: Тогтмол системүүд нь тэжээлийн материал эсвэл эцсийн бүтээгдэхүүний шаардлагад дасан зохицож чадахгүй, үйл ажиллагааны уян хатан байдлыг хязгаарлах.
Таны одоогийн тоног төхөөрөмж эдгээр асуудлыг шийдэж байна уу?, or is it the source of them? The right primary crushing station is not just a purchase; it’s a strategic decision for longterm site profitability.
2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ: PRIMARY CRUSHING AND SCREENING STATION
This primary crushing and screening station is a fullyintegrated, trackmounted or modular system designed for the initial size reduction of runofmine ore, ил уурхайн чулуу, эсвэл нураах бетон. Its workflow is engineered for continuous heavyduty operation:
1. Тэжээл: Material is deposited via excavator or wheel loader into a robust vibrating grizzly feeder.
2. Урьдчилсан үзлэг & Бишрэх: The grizzly bypasses fines directly to a conveyor while oversize material is directed into the highcapacity jaw crusher.
3. Анхдагч бутлах: The jaw crusher performs the first mechanical reduction using compressive force.
4. PostCrushing Screening: Crushed material is conveyed to an integrated screen for immediate separation into required product fractions.
5. Stockpiling or Secondary Conveyance: Sized fractions are stockpiled or conveyed to the next stage of processing.
Хэрэглээний хамрах хүрээ: Хатуу чулуулаг олборлоход нэн тохиромжтой, aggregate quarries, томоохон бүтээн байгуулалтын төслүүд, болон C&D recycling operations requiring highvolume primary reduction.
Хувьсгал: Эцсийн бүтээгдэхүүн хэлбэржүүлэхэд зориулагдаагүй (гуравдагч бутлах) or processing highly abrasive materials without specific liner configurations. Feed size must adhere to crusher opening specifications.
3. ҮНДСЭН ОНЦЛОГ
Direct Drive Jaw Crusher | Техникийн үндэслэл: Eliminates Vbelts and associated components | Үйл ажиллагааны ашиг тус: Reduces power transmission losses and removes routine belt tensioning/maintenance | ROI нөлөө: Талбайн өгөгдөл хүртэл харагдана 10% түлшний зарцуулалт бага ба 15% less scheduled maintenance time.
Independent PreScreen Module | Техникийн үндэслэл: Twodeck vibrating grid mounted ahead of the crusher | Үйл ажиллагааны ашиг тус: Removes fines and natural sand from the crusher feed, reducing chamber wear and increasing throughput of valuable midsize material | ROI нөлөө: Can extend manganese liner life by up to 30% and increase total station output.
Гидравлик тохиргооны тохируулга (HSA) | Техникийн үндэслэл: Wedgebased chamber adjustment via hydraulic cylinders | Үйл ажиллагааны ашиг тус: Allows operators to change the crusher closedside setting (Css) доор 2 minutes for precise product size control without stopping the plant | ROI нөлөө: Minimizes nonproductive time during product changeovers by over 90%.
HeavyDuty Feeder with Step Grizzly | Техникийн үндэслэл: Reinforced feeder with stepped grizzly bars to prevent clogging | Үйл ажиллагааны ашиг тус: Ensures consistent feed flow even with sticky or claybound materials, preventing bridging and feeder stall | ROI нөлөө: Maintains target throughput rates in challenging conditions, avoiding costly flow interruptions.
Integrated Plant Automation System (IPAS) | Техникийн үндэслэл: PLCbased control with touchscreen interface monitoring all critical functions | Үйл ажиллагааны ашиг тус: Үйлдвэрлэлийн хурдны талаарх бодит мэдээллийг өгдөг, цахилгаан дай судаг, and operational status; enables singlepanel control for setup and troubleshooting | ROI нөлөө: Тоног төхөөрөмжийн ерөнхий үр нөлөөг сайжруулдаг (OEE) through better monitoring and reduces diagnostic time by an average of 50%.
Төвлөрсөн тослох цэгүүд | Техникийн үндэслэл: Manifold system linking all major bearing points to a single station | Үйл ажиллагааны ашиг тус: Аюулгүй байдлыг идэвхжүүлнэ, rapid daily lubrication checks without requiring access around moving components | ROI нөлөө: Standardizes preventive maintenance routines, enhancing bearing life and reducing lubricationrelated failures.
4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД
| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт шийдэл | This Primary Crushing & Screening Station | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Цагт тонн (Цагдаа) Бүтээмж| Reliant on optimal feed conditions only| Арчилдаг >90% of rated TPH with variable/ sticky feed due to step grizzly design| +1520% sustained output |
| Нэг тонн элэгдлийн эд ангиудын өртөг| Based on standard manganese composition| Utilizes sitespecific alloy analysis for jaw liners in highabrasion applications| Шалтгаална, хамаарна 25% нэг тонн буталсан өртөг |
| Тохиргоо / Configuration Time| Multiple machine positioning & cable connections required| Singlelift modules with prerigged electrical connections between units| 70% relocation time |
| Эрчим хүчний хэрэглээ (кВт.ц/тн)| Direct mechanical drive with fixed speed motors| Ачаалал мэдрэгчтэй гидравлик & direct electric crusher drive adjust power to demand| 8% дундаж эрчим хүчний хэрэглээ |
Based on comparative field trials in granite quarry applications.
5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД
Анхдагч crusher төрөл: Nordberg C106 Jaw Crusher
Тэжээх: 1,060 мм x 700 мм (42” x 28”)
Тэжээлийн дээд хэмжээ: 600 мм (24”)
Хаалттай хажуугийн тохиргоо (Css) Бэлчээр: 70 200 мм
Хүчин чадлын хүрээ: Шалтгаална, хамаарна 500 MTPH (материалын нягтралаас хамаарна & Css)
Эрчим хүчлэлийн нэгж: CAT C9 / C9.3 ACERT Tier 4 Эцсийн дизель хөдөлгүүр
Суулгасан нийт хүч: 224 kw
Feeder Type: Vibrating Grizzly Feeder VG43912V
Дэлгэцийн модуль: Twodeck inclined screen TS303
Main Conveyor Width: 1,000 мм
Тээврийн хэмжээ (LxWxH): ~19m x ~3m x ~4m
Үйлдлийн жин: ~45 тонн
Ашиглалтын температурын хүрээ: 25°C-аас +40 °C хүртэл
6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА
Боржин чулуун дүүргэгчийн карьерын өргөтгөл | Сорилт: Existing fixed primary plant could not service new pit face location without major infrastructure cost; mobile solutions lacked necessary throughput and prescreening. Хариу: Deployment of a trackmounted primary crushing and screening station fed directly by excavator at the new face. Үр дүн: Eliminated need for costly ramp construction and dump truck haulage to old plant. Тогтвортой дамжуулах хүчин чадалд хүрсэн 380 Mtph of minus200mm base material with improved yield of valuable railway ballast fraction due to integrated screening.
Том хэмжээний дэд бүтцийн төсөл (Dam Construction) | Сорилт: Processing riverrun gravel with high sand content led to rapid crusher wear choke points in traditional setups. Solution Implementation of a modular primary station featuring an independent prescreen module ahead of the jaw crusher Results Prescreen removed over 25% of sand/fines prior to crushing reducing abrasive wear Throughput increased by18% as crusher processed only oversize Wear part replacement intervals extended by approximately40%
7 АРИЛЖААНЫ ХЭРЭГЛЭЭ
Pricing for a primary crushing station varies significantly based on configuration:
- Base Configuration Includes core jaw crusher basic feeder engine chassis essential conveyors PLC start/stop controls Tier pricing typically begins in range appropriate for this capital equipment class
- Dust suppression system package including water tank spray bars
- Magnet installation over discharge conveyor ferrous metal removal
- Radio remote control unit for independent feeder/crusher operation from ground level
- Extended wear part kits stock
- Comprehensive Extended Warranty covering major components years unlimited hours
- Scheduled Maintenance Plan providing fixed cost annual inspections parts labor
- On Site Operator Training Program days hands instruction
Optional Features That Add Value:
Үйлчилгээний багц боломжтой:
Financing Options Flexible capital solutions include equipment leasing long term rental purchase leaseback structures tailored support cash flow management project timelines
8 Түгээмэл асуултууд
What type/size of excavator is recommended as a feeder?
A minimum operating weight class excavator equipped with suitable bucket capacity ensure consistent choke feeding maximize crusher efficiency productivity
How does this system handle reinforcing bar rebar in concrete demolition waste?
While jaw can process reinforced concrete integrated overband magnet discharge conveyor effectively removes liberated ferrous metals protecting downstream conveyors secondary crushers
What are typical delivery lead times after order confirmation?
Standard configurations have confirmed lead time weeks subject build slot availability engineering review Custom modular designs may require additional weeks detailed engineering fabrication
Is operator training provided with purchase?
Yes comprehensive onsite training program conducted commissioning covers daily operation routine maintenance safety procedures troubleshooting using actual plant systems
Can this station be integrated into existing fixed plant circuit as temporary primary unit?
Yes stations are designed standalone mobility can be positioned feed directly into existing secondary tertiary circuits via discharge conveyor ideal use during planned upgrades maintenance existing primary crushers