1. PAINPOINT DRIVE NOLEING

Is your coke handling operation plagued by persistent bottlenecks and quality control issues? Кокс шигших ажлыг хянадаг үйлдвэрийн менежерүүдэд зориулав, нийтлэг бэрхшээлүүд дамжуулах чадвар, ашигт ажиллагаанд шууд нөлөөлдөг. Бүтээгдэхүүний урсгал дахь торгуулийн хэт их бохирдол нь үйлчлүүлэгчээс татгалзаж, орлогоо алдахад хүргэдэг. Дэлгэцийн даавуу нь наалдамхайгаас байнга харалган болдог, highmoisture coke drastically reduces effective screening area, forcing premature shutdowns for manual cleaning. The constant impact abrasion from bulk coke leads to rapid wear of screen decks and components, generating high replacement part costs and unplanned maintenance windows. Vibration isolation failures transfer destructive forces to support structures, creating longterm integrity concerns and safety risks. How do you maintain specified size fractions consistently while extending equipment service life and maximizing plant uptime? The efficiency of your downstream blast furnace or smelting operation depends on the reliability of this critical separation stage.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

The Coke Vibration Screen is a heavyduty, highamplitude screening machine engineered for the scalping and precise size classification of metallurgical coke, нефтийн кокс, and foundry coke. Its design prioritizes durability and material throughput in harsh, abrasive environments.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээл & Хувиарилалт: Bulk coke is fed onto the robust feed box, which evenly distributes the material across the full width of the primary screen deck.
2. HighEnergy Separation: The exciter drive generates a powerful linear or elliptical motion, aggressively conveying coke along the deck while forcing undersized particles through the screen apertures.
3. Fractional Discharge: Зөв хэмжээтэй бүтээгдэхүүн (хэт том) discharges from the deck's end, while fines (доогуур) pass through to a lower collection chute or subsequent deck for further grading.

Хэрэглээний хамрах хүрээ: Primary sizing of ovendischarged coke, сэвшээ салхи арилгах (нарийн торгог) from blast furnace feed, classification of recirculated coke in sinter plants, болон тоос арилгах програмууд.

Хувьсгал: Not designed for ultrafine screening (8%) may require predrying or heated deck options.

3. ҮНДСЭН ОНЦЛОГ

HeavyDuty Box Beam Deck Frame | Техникийн үндэслэл: Reinforced structural steel construction with internal crossbracing | Үйл ажиллагааны ашиг тус: Resists deformation under extreme load shock from large coke pieces, maintaining screen cloth tension and preventing premature fatigue failure | ROI нөлөө: Reduces structural repair downtime by up to 60% and extends overall frame service life by multiple years.

AntiBlinding Ball Tray & Heated Decks (Сайн дурын) | Техникийн үндэслэл: Rubber balls bouncing beneath the screen mesh dislodge lodged particles; thermostatically controlled electric heating elements reduce moisture adhesion | Үйл ажиллагааны ашиг тус: Maintains nearoriginal open screening area by preventing aperture blockage, ensuring consistent capacity and product grading | ROI нөлөө: Improves effective screening efficiency by 2540%, reducing frequency of manual cleanouts and associated labor costs.

DustEncapsulated Vibrator Units | Техникийн үндэслэл: Labyrinth seals and pressurized grease purge systems prevent fine coke dust ingress into bearing assemblies | Үйл ажиллагааны ашиг тус: Protects critical drive components from abrasive contamination, the leading cause of bearing seizure and exciter failure | ROI нөлөө: Extends vibrator service intervals by over 300%, minimizing lubricationrelated maintenance stops.

Modular Screen Panel System | Техникийн үндэслэл: Individually clamped polyurethane or rubbercoated steel panels with varied aperture designs | Үйл ажиллагааны ашиг тус: Самбарыг хурдан солих боломжийг олгодог (<4 цаг vs. full deck changeout) and easy configuration changes for different product specifications | ROI нөлөө: Cuts panel changeover downtime by 70% and reduces inventory costs through standardized panel sizing.

DualSpring Isolation System | Техникийн үндэслэл: Multistage isolation with highcycle steel coil springs combined with rubber buffers | Үйл ажиллагааны ашиг тус: Илүү шингээнэ 95% динамик хүчний, preventing transmission to the supporting structure and minimizing foundation stress cracks | ROI нөлөө: Eliminates costly structural reinforcement projects and reduces ambient vibration for surrounding equipment.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | Кокс чичиргээний дэлгэцийн шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Бэлэн байдал (Үргэлж ажиллах)| 9294% due to frequent cloth changes & даацын асуудлууд| >96% via antiblinding systems & sealed vibrators| +35% жил бүр илүү бүтээмжтэй цаг |
| Screen Cloth Service Life| 46 weeks in primary sizing duty| 812 weeks with modular polyurethane panels & ball trays| +80100% урт наслалт |
| Нэг тонн эрчим хүчний хэрэглээ| Суурь (100%) for standard bruteforce exciters| Optimized drive kinematics matched to material flow| 15% reduction per ton screened |
| Maintenance ManHours/Month| 2025 hours for lubrication, тохируулга, cleanup| <12 hours with centralized lube points & нэвтрэх платформууд| ~50% reduction in routine labor |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас загварууд 500 нь 2,500 цагт тонн (Цагдаа), depending on aperture size and feed gradation.
Урсгал шахалт: Electromechanical exciters from 15 кВт 75 kw; configured for linear or elliptical throw as required.
Тавцангийн тохиргоо: Нэг эсвэл хоёр давхар; widths from 1.8m to 3.6m; урт нь 4.8м-ээс 7.2м хүртэл.
Screen Media: Heavyduty rubbercoated wire mesh or tensioned polyurethane panels; aperture sizes from 5mm to 80mm.
Барилгын материал: Үндсэн компьютер: ASTM A36 carbon steel; Abrasion zones lined with AR400 steel (10мм); Corrosion protection via industrialgrade epoxy coating.
Үйл ажиллагааны орчин: 20°С-аас +50°С хүртэлх орчны температурт зориулагдсан; dusttight enclosures available for indoor installation; IP65 rating on electrical components.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

[Integrated Steel Plant] | Сорилт: Excessive coke breeze (<10мм) in blast furnace charge was increasing reductant consumption and disrupting burden permeability.Хариу: Installation of a primary Coke Vibration Screen with dual decks (25mm top / 10mm bottom) at the battery discharge station.Үр дүн: Achieved consistent furnace feed with <3% fines content, leading to a documented 5% reduction in coke rate (kg/THM) and improved gas utilization.

[Petroleum Coke Handling Terminal] ] Сорилт: Severe blinding of screens handling highmoisture calcined petcoke caused hourly capacity drops of over 30%, requiring constant operator intervention.Хариу: Implementation of a heateddeck Coke Vibration Screen system with thermostatic control.Үр дүн: Eliminated moisturerelated blinding entirely, stabilizing throughput at design capacity of 1,200 TPH and reducing daily cleanout labor by two fulltime equivalent positions.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our Coke Vibration Screens are offered in three capability tiers:
Стандарт үүргийн түвшин: Бага хүчин чадлын хувьд (<800 Цагдаа) operations with consistent feed moisture.
Өндөр боломжтой түвшин: Includes antiblinding systems sealed vibrators extended warranty on drive components recommended for continuous process lines
Захиалгат инженерийн давхарга: Designed for unique space constraints extreme abrasion profiles or multiproduct separation duties

Optional features include integrated spray bars dust suppression covers variable frequency drives for stroke adjustment overload protection sensors

We offer comprehensive service packages ranging from annual inspection contracts to fullsite managed maintenance including guaranteed parts availability within industryleading timeframes Financing options including leasetoown programs are available which can preserve capital budgets

8.Түгээмэл асуултууд

Q1 Is your Coke Vibration Screen compatible with our existing feed conveyor discharge height?
A1 Our engineering team requires your current conveyor tail section dimensions We design adjustable base frames or transition chutes as needed ensuring a fitforpurpose installation

Q2 What is the expected impact on our operational noise levels?
A2 Field data shows sound pressure levels typically range between dB(Аг) at meters due to encapsulated drives spring isolation Properly installed units often meet stringent plant noise standards

Q3 Can you guarantee specific separation efficiency percentages?
A3 Screening efficiency is a function of feed material characteristics aperture shape dwell time We provide performance predictions based on a sample test using our pilotscale unit giving you databacked expectations before purchase

4-р улирал Төлбөрийн стандарт нөхцөл нь хүргэх хугацаа гэж юу вэ?
A4 Standard commercial terms involve progress payments against milestones Lead times vary by model complexity typically ranging from weeks exworks Expedited production may be available

Q5 How does your pricing compare against refurbishing our existing screens?
A5 We provide Total Cost Ownership analyses comparing rebuild costs projected availability gains energy savings Our solutions often show payback periods under months when factoring increased throughput reduced maintenance