1. PAINPOINT DRIVE NOLEING

Тогтворгүй тоосгоны чанар, татгалзлын өндөр хувь нь таны төслийн хязгаарыг сулруулж байна? Is manual material handling creating a bottleneck, limiting your plant’s daily output and increasing labor costs? Do you face frequent downtime due to equipment wear from abrasive raw materials, leading to unplanned maintenance and missed deadlines? Арилжааны худалдан авагчид болон үйлдвэрийн менежерүүдэд зориулав, these operational challenges directly impact profitability. How can you increase production capacity without proportionally increasing your workforce? What solution ensures uniform brick density and strength, batch after batch, to meet stringent ASTM or ISO standards? The answer lies in selecting the right automated тоосго хийх машин to transform your raw material into reliable, highvalue finished products with precision and efficiency.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Энэхүү баримт бичигт манай үйлдвэрлэлийн зэрэглэлийн хүрээг нарийвчлан тусгасан болно тоосго хийх машинууд, specifically engineered for highvolume production of solid, хөндий, хоорондоо холбоотой, and paving bricks. The core operational workflow is a continuous cycle: (1) Түүхий эдийг автоматаар тэжээх (цемент, дэгдэмхий үнс, элс, нэгтгэх) холигч руу; (2) Precise mixing and moisture conditioning; (3) Transfer of homogeneous mix to the compression chamber; (4) Highpressure compaction via hydraulic or mechanical force into molds; (5) Automatic ejection and stacking of green bricks for curing. These systems are designed for stationary plantbased operations with consistent access to power and raw material feed. They are not typically suitable for highly mobile, onsite construction projects requiring daily relocation.

3. ҮНДСЭН ОНЦЛОГ

1. Програмчлагдах логик хянагч (Импорт) Систем | Техникийн үндэслэл: Төвлөрсөн дижитал автоматжуулалт | Үйл ажиллагааны ашиг тус: Your operators can set and replicate precise pressure, мөчлөгийн хугацаа, and mix ratios for different product types with minimal manual intervention. | ROI нөлөө: Reduces human error by an estimated 70%, ensuring consistent quality and lowering training time for new personnel.

2. IsoStatic Compression System | Техникийн үндэслэл: Uniform pressure application from multiple axes | Үйл ажиллагааны ашиг тус: Eliminates weak points and air pockets within the brick, achieving superior structural integrity and uniform density across the entire product. | ROI нөлөө: Field data shows a reduction in product failure rates during curing and transport by up to 45%, directly decreasing material waste.

3. HighChromium Wear Parts & Бүس | Техникийн үндэслэл: Use of abrasionresistant alloys in mixing and molding components | Үйл ажиллагааны ашиг тус: Withstands continuous exposure to abrasive sand and aggregate mixes, drastically extending component life. | ROI нөлөө: Алдаа дутагдлын хоорондох дундаж хугацааг нэмэгдүүлнэ (MTBF), reducing spare part consumption by approximately 30% and associated downtime.

4. Хувьсах давтамжийн хөтөч (VFD) Motors | Техникийн үндэслэл: Electronically controlled motor speed and torque | Үйл ажиллагааны ашиг тус: Allows smooth rampup of major drives like the mixer and compressor, reducing mechanical stress and energy consumption during operation. | ROI нөлөө: Аж үйлдвэрийн туршилтууд нь эрчим хүчний хэмнэлтийг харуулж байна 1520% per production cycle compared to fixedspeed motors.

5. QuickChange Mold Cartridge System | Техникийн үндэслэл: Standardized mold housing with mechanically locked inserts | Үйл ажиллагааны ашиг тус: Enifies changeover from producing one brick type to another in under 30 тусгай хэрэгсэлгүйгээр хэдэн минут. | ROI нөлөө: Maximizes equipment utilization; plants report up to a 20% тоног төхөөрөмжийн нийт үр ашгийг нэмэгдүүлэх (OEE) when running multiple product lines.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Манай тоосго хийх машины шийдэл | Давуу тал (% сайжруулалт) |
| : | : | : | : |
| Cycle Time per Brick | 2225 секунд | 1820 секунд | ~18% Faster Output |
| Mix Homogeneity (Нягтын хэлбэлзэл) | ±5% across batch | ±2% across batch | 60% Илүү тууштай |
| Мөөгөнцрийн ашиглалтын хугацаа (Standard Mix) | 80,000 мөчлөг | 120,000 мөчлөг | 50% Урт нас |
| Energy Consumption per Pallet kWh/pallet)| 85 kWh/pallet)|72 kWh/pallet)|15% Less Energy|
| Татгалзах хувь (% offspec)|34%|50% Бууралт|

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадал & Үнэлгээ: Standard models range from 1,800 нь 10,000 8 цагийн ээлжинд тоосго (solid standard equivalent). Specific output depends on brick size/type.
Эрчим хүчний шаардлага: -аас анхдагч хөтөч моторууд 25 HP нь 75 Царгуур (18.5 кВт 55 kw), operating on 415V/50Hz/3Phase or customizable.
Материалын үзүүлэлтүүд: Цементжүүлсэн хөрстэй тохирно, дэгдэмхий үнс (CClass & FClass), sandlime mixes, concrete aggregates up to 6mm.
Физик хэмжээсүүд: Production line footprint from approx. L12m x W4m x H3m for basic systems.
Байгаль орчны үйл ажиллагааны хүрээ: Designed for ambient temperatures of +5°C to +45°C with relative humidity up to 80%. Нэг түвшний бетон суурийг шаарддаг.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Construction Material Supplier Urban Infrastructure Challenge:

A supplier faced inconsistent quality in paving bricks for municipal contracts, leading to project penalties.
Хариу:
Implementation of a fully automated тоосго хийх машин with PLCcontrolled isostatic compression.
Үр дүн:
Achieved ASTM C936 specification compliance consistently; reduced labor costs by two operators per shift; increased daily output by 35%, securing larger tenders.

Fly Ash Utilization Plant Waste Valorization Challenge:

A coal power plant sought to monetize fly ash but struggled with lowstrength products from outdated equipment.
Хариу:
Installation of a highpressure hydraulic тоосго хийх машин optimized for fly ashbased mixes.
Үр дүн:
Produced commercialgrade solid bricks with over 75% дэгдэмхий үнсний агууламж; created a new revenue stream while reducing landfill costs; achieved compressive strength exceeding 15 MPa after curing.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Бидний тоосго хийх машинууд are offered in three primary tiers:

1.Стандарт үйлдвэрлэлийн түвшин: Semiautomatic systems ideal for entrylevel or moderate volume production.
2.Өндөр хүчин чадалтай түвшин: Fully automatic lines with PLC control for largescale plants requiring multiple product types.
3.Захиалгат инженерийн давхарга: Systems tailored for unique raw materials or specialized brick geometries.

Optional features include automated palletizers/stackers integrated curing chambers robotic glazing applicators

We offer comprehensive service packages:

Үндсэн баталгаа
Extended Service Contracts
Annual Maintenance Inspections
Financing options including leasetoown agreements capital expenditure financing are available through our partners subject credit approval

8.Түгээмэл асуултууд

Q What is the lead time from order placement delivery?
A Lead times vary based on model complexity typically ranging 10 weeks standard models 16 weeks fully customized systems

Q Are your machines compatible existing batching mixing systems?
A Yes our machines can be integrated into existing upstream material handling infrastructure Interface specifications provided engineering phase

Q What is typical installation commissioning process involve?
A Process includes foundation verification mechanical electrical installation calibration test runs supervised our engineers typically requires 7 days site

Q Ямар түвшний операторын сургалт шаардлагатай?
A We provide comprehensive onsite training covering operation basic maintenance troubleshooting ensure your team selfsufficient within week

Q How does pricing structure work what included base price?
A Base price includes main machine core controls standard mold set Excludes shipping duties installation optional accessories Detailed proforma invoice provided quotation stage

Q What key factors influence final brick quality apart machine itself?
A Three critical factors are consistent raw material gradation proper moisture content during compaction adequate curing time environment Our process guidelines address each