1. PAINPOINT DRIVE NOLEING

Та өндөр хэмжээний алт олборлох үйл ажиллагаандаа үйл ажиллагааны зардал нэмэгдэж, нөхөн сэргээх таамаглашгүй хувьтай тулгарч байна уу?? Удирдах a 500 TPH дамжуулах чадвар нь таны орлогод шууд нөлөөлдөг тодорхой сорилтуудыг дагуулдаг. Нийтлэг өвдөлтийн цэгүүд орно:
Усны өндөр хэрэглээ & Гэрийн ажлын удирдлагын удирдлагменежсаар: Үр ашиггүй угаах, скрининг хийх нь өдөрт хэдэн сая литр ус зарцуулдаг, өндөр өртөгтэй усны эх үүсвэр, хаягдлын санг бий болгох.
Засвар үйлчилгээний байнгын зогсолт: Inferior plant construction and component wear lead to unscheduled stops, halting your entire processing line and costing thousands per hour in lost production.
Inconsistent Recovery of Fine Gold: Standard scrubbers and screens often fail to effectively liberate and capture fine gold particles, хаягдалдаа ихээхэн үнэ цэнийг үлдээх.
Үйл ажиллагааны өндөр хөдөлмөрийн зардал: Plants requiring constant manual oversight for feed control, бөглөрөл, or adjustments increase your workforce expenses and exposure to safety risks.
Ихэмжиг & Интеграцийн асуудал: Modular plants that don't integrate smoothly with existing crushing or downstream circuits create bottlenecks and limit future expansion.

Is your current solution maximizing recovery while minimizing water, эрч хүч, мөн хөдөлмөрийн зардал? Can your plant sustain 500 TPH throughput with predictable availability? The specification of your washing plant is a critical determinant of longterm project profitability.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Энэ бүтээгдэхүүн нь хүнд даацын бүтээгдэхүүн юм, модульчлагдсан 500 TPH Gold Mining Washing Plant designed for alluvial, амьд үлдэхийн ирмэг дээр байна, эсвэл өгөршсөн үндсэн ордуудыг. Engineered as a complete preconcentration and scrubbing unit, it prepares material for downstream gold recovery processes such as centrifugal concentrators or sluices.

Үйл ажиллагааны ажлын урсгал:
1. Үндсэн тэжээл & Холбооны хязгаар: Runofmine (Омын) material is fed via hopper or conveyor into a robust scalping screen to remove oversize rocks (+75мм) before the scrubbing stage.
2. Intensive Attrition Scrubbing: 75 мм-ээс бага материал нь том диаметртэй байдаг, longlength scrubber where highenergy impellers break down claybound conglomerates and thoroughly clean mineral surfaces.
3. Анхан шатны үзлэг & Ангилал: Discharged scrubber pulp is processed over vibrating screens to separate the target fraction (жишээ нь e., 10mm to +1mm). Highpressure spray bars ensure effective separation.
4. Secondary Fine Recovery (Сайн дурын): Screen undersize can be routed to a hydrocyclone or spiral classifier pack to deslime and further concentrate fine goldbearing material.
5. Бүтээгдэхүүний нөөц бүрдүүлэх: Sized and cleaned fractions are conveyed to designated stockpiles for efficient feed to downstream recovery circuits.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Тохиромжтой: Их хэмжээний шороон ордын үйл ажиллагаа, шаварлаг агууламжтай элювийн ордууд, сапролитик (өгөршсөн) hard rock material requiring aggressive preparation.
Хувьсгал: Бие даасан сэргээх шийдэл биш; requires downstream gold extraction units. Тэжээлийн хэмжээ нь ихэвчлэн 200 мм-ээр хязгаарлагддаг. Performance is dependent on specific feed characteristics such as clay content and moisture.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын скруббер модуль | Техникийн үндэслэл: Oversized shaft with proprietary Nihard lifters in a long drum design | Үйл ажиллагааны ашиг тус: Ensures complete disintegration of claybound ore and maximum particleonparticle scrubbing within a single pass | ROI нөлөө: Increases overall gold liberation yield by an estimated 515%, reducing paymetal loss to tailings.

Модульчлагдсан BoltTogether дизайн | Техникийн үндэслэл: Fabricated from hightensile steel with precision jigbored connection points | Үйл ажиллагааны ашиг тус: Хамгийн бага гагнуураар газар дээр нь хурдан угсрах боломжийг олгодог, хүртэл хугацаагаар суулгах хугацааг багасгадаг 40% талбайн үйлдвэрүүдтэй харьцуулахад | ROI нөлөө: Ашиглалтад хурдан орох нь өмнөх үйлдвэрлэлийн орлоготой холбоотой юм.

Дэлгэцийн тавцангийн дэвшилтэт тохиргоо | Техникийн үндэслэл: Олон давхар, highGforce linear motion screens with polyurethane or rubber modular panels | Үйл ажиллагааны ашиг тус: Provides highly efficient sizing with reduced blinding, even with sticky clays; panels can be changed individually in under 15 хоёр хоног | ROI нөлөө: Lowers screen media replacement costs by ~30% and increases screening availability.

Усны дахин боловсруулах нэгдсэн систем | Техникийн үндэслэл: Designed for closedcircuit operation with thickener or settling pond integration | Үйл ажиллагааны ашиг тус: Dramatically reduces fresh water makeup requirements—field data shows reductions of up to 70% are achievable | ROI нөлөө: Cuts water procurement costs and minimizes environmental licensing complexity.

Төвлөрсөн тос & Тосолгооны систем | Техникийн үндэслэл: Automated manifold supplying all major bearing points from a single station | Үйл ажиллагааны ашиг тус: Аюулгүй байдлыг идэвхжүүлнэ, routine maintenance in under 30 minutes without exposing personnel to moving parts | ROI нөлөө: Урт удаан эдэлгээтэй байдлыг хангана, өндөр өртөгтэй бүтэлгүйтлээс сэргийлдэг, and enhances site safety compliance.

Robust Structural Support Frame | Техникийн үндэслэл: Lattice beam design engineered for dynamic loads exceeding standard static calculations by a factor of 4x | Үйл ажиллагааны ашиг тус: Eliminates structural fatigue cracking and vibration issues common in hightonnage applications | ROI нөлөө: Provides a 20+ year structural service life under continuous operation.

Ухаалаг хөтөч & Хяналтын багц | Техникийн үндэслэл: Хувьсах давтамжийн хөтчүүд (Vfds) on scrubber and conveyor motors with integrated PLC monitoring | Үйл ажиллагааны ашиг тус: Allows softstart capabilities and precise speed adjustment to optimize process for varying feed conditions; provides amp/tonnage data for operators | ROI нөлөө: Эрчим хүчний оргил ачааллыг бууруулдаг (нийтийн үйлчилгээний тарифыг бууруулах) and optimizes specific energy consumption per ton processed.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт 500 TPH үйлдвэр | Our OEM Factory Washing Plant Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Жилийн бэлэн байдал| 8588% (ойролцоох. 4555 days downtime) | 92%+ (ойролцоох. 29 days downtime)| +5% нь +8% Бэлэн байдал |
| Нэг тонн усны хэрэглээ| ~1.5 2 м³/тн боловсруулсан (нээлттэй хэлхээ)| <0.8 м³/тн боловсруулсан (closedcircuit ready)| Шалтгаална, хамаарна 60% Бууралт |
| Scrubber Liner Lifespan| Chrome White Iron – 46 сар| Proprietary Alloy – 1012 сар| ~100% Increase |
| Суурилуулах & Ашиглалтын хугацаа| 1620 сайт дээр долоо хоног| 1012 сайт дээр долоо хоног| ~40% илүү хурдан |
| Fine Gold Recovery Efficiency (100 шүүр)| Өндөр хувьсах чадвартай; үргэлж 70% reporting to concentration stage.| Significant reduction in initial losses. |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Дизайн хүчин чадал: Нэрлэсэн 500 метр тонн/цаг (Цагдаа) of 200mm feed material at a bulk density of ~1.6 t/m³.
Эрчим хүчний шаардлага: Нийт холбогдсон ачаалал ойролцоогоор 650750 kw (тохиргооноос хамаарна). Primary supply recommended at 1000V /50Hz or as specified.
Материалын үзүүлэлтүүд:
Бүтцийн ган: S355JR
Скруббер хүрдний бүрхүүл & Өргөгчид: Элэгдэлд тэсвэртэй ган (>400 BHN) / Optional Nihard castings
Screen Decks/Chutes/Launders:: Wear plates ≥AR400; replaceable liners in AR500
Туузан дамжуулагч:: EP630/4 minimum
Физик хэмжээсүүд (Модульчлагдсан):
Скруббер модуль (LxWxH): ~16m x 5m x .5m
Скрининг модуль:: ~12м x .5м x .5м
Feed/Discharge Conveyors:: Хувьсах урт; standard width = mm
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +50°С хүртэлх орчны температурт зориулагдсан. Dust suppression spray system included as standard.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Баруун Африкт томоохон хэмжээний аллювийн ажиллагаа |

Сорилт:: A mine processing deeply weathered gravels faced severe clay blinding in their existing trommel screens, causing hourly cleanout stops and an estimated fine gold loss exceeding % through inefficient classification.
Хариу:: Implementation of this OEM factorybuilt washing plant featuring the intensive attrition scrubber followed by linear motion screening decks with highpressure spray bars.
Үр дүн:: Clay blinding was eliminated, allowing continuous operation at design capacity of TPH without manual intervention. Combined with optimized hydrocyclones for desliming overall project recovery increased by percentage points within the first quarter

Weathered Hard Rock (Сапролит) Processing in South America |

Сорилт:: Transitioning from hard rock milling oxide ore required effective scrubbing liberation without over grinding the fragile saprolite which contained valuable coarse gold particles prone sluicing
Хариу:: The modular washing plant was configured lower rotational speed scrubber longer retention time gentle but thorough cleaning followed precise screening separate plus fraction direct gravity circuit minus fraction cycloning
Үр дүн:: achieved near complete liberation while preserving natural particle size coarse gold enabling simple efficient downstream gravity recovery circuit overall processing cost per ton reduced compared traditional crushing milling route

Mine Development Contractor Specializing FastTrack Projects |

Сорилт:: Needed reliable high capacity pre concentration plant that could be deployed within weeks new site minimal civil works quickly demobilized project end reduce client capital exposure
Хариу:: Selected this bolt together modular washing plant due its proven rapid installation timeline standardized containerized electrical packages precommissioned factory
Үр дүн:: Successfully commissioned three separate projects under month contract each from delivery site first production demonstrating model repeatable scalable deployment significantly enhancing contractor competitive bidding position

АРИЛЖААНЫ ХЭРЭГЛЭЭ

Pricing tiers are structured around core configuration scope:

Base Plant Tier Includes primary feed hopper scalping screen heavy duty scrubber primary sizing screen product conveyors walkways ladders basic PLC control panel Priced competitively as turnkey module

Enhanced Recovery Tier Adds secondary fine screening deck hydrocyclone cluster sump pump package advanced instrumentation monitoring Priced additional representing significant uplift recovery efficiency

Full Closed Loop Tier Incorporates slurry distribution system thickener clarified water return pumps comprehensive automation package Requires detailed site assessment priced project specific basis

Optional Features High frequency screen deck final rinsing sand product ceramic lined slurry pumps remote telemetry access real time performance data

Service Packages Extended warranty years parts labor Annual inspection maintenance contracts Onsite operator training programs Inventory consignment kits critical wear parts

Financing Options Available through partnered financial institutions include equipment leasing structures trade existing assets flexible payment terms aligned with project cash flow timelines

Түгээмэл асуултууд

What upstream crushing requirements are needed for this TPH washing plant The plant designed handle nominal feed size maximum mm ideally requires consistent feed from primary secondary crushing circuit ensure optimal performance scrubber screening decks

Can the plant be modified handle different mineral sands like chromite iron ore Yes core scrubbing sizing modules can be adapted specific gravity particle size distribution other minerals Consult engineering team application review required modifications spray patterns screen apertures etcetera

What typical operational workforce required run this plant Designed highly automated requiring personnel per shift oversee feed monitor systems perform routine checks significantly reducing labor intensity compared older technology plants

How does OEM factory build ensure quality over site assembled construction Manufacturing controlled environment allows precision jig boring superior welding quality comprehensive pre shipment testing individual modules This results better alignment faster installation higher long term structural integrity verifiable through dimensional reports test certificates supplied delivery

What lead time expected from order placement commissioning Lead times vary based configuration current production schedule Typically range between months ex works Expedited options may available additional cost includes sea freight delivery basic civil drawings foundation plans support timely implementation