Impact Crushers Fabricators Moq

Товч тодорхойлолт:

1. PAINPOINT DRIVEN OPENING Are you managing the recurring costs and operational bottlenecks associated with primary crushing and material sizing? Нийтлэг бэрхшээлүүд орно: Элэгдлийн өндөр зардал: Алхыг байнга солих, бүس, and impact aprons due to abrasive feed material, таны зардалд шууд нөлөөлдөг. Төлөвлөөгүй завсарлага: Unplanned maintenance stops to address wear or component failure,...

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1. PAINPOINT DRIVE NOLEING

Are you managing the recurring costs and operational bottlenecks associated with primary crushing and material sizing? Нийтлэг бэрхшээлүүд орно:
Элэгдлийн өндөр зардал: Алхыг байнга солих, бүس, and impact aprons due to abrasive feed material, таны зардалд шууд нөлөөлдөг.
Төлөвлөөгүй завсарлага: Unplanned maintenance stops to address wear or component failure, таны боловсруулалтын шугамыг бүхэлд нь зогсоох.
Тогтворгүй бүтээгдэхүүний зэрэглэл: Variable output sizes leading to recirculating loads, reducing overall system throughput and efficiency.
Хязгаарлагдмал хэрэглээний уян хатан байдал: A crusher that cannot handle a range of materials or moisture contents forces compromises in your feed strategy.

How do you reduce total cost of ownership while maintaining reliable throughput and product quality? The solution lies in selecting a fabricated impact crusher engineered not just to crush, but to endure.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ: FABRICATED IMPACT CRUSHERS

A fabricated impact crusher is a robust reduction machine utilizing highspeed rotors and durable impact elements to fracture material through kinetic energy. Its design is characterized by a heavyduty, welded steel frame (зохиомол) that provides the structural integrity for demanding primary or secondary crushing duties.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээлийн хэрэглээ: Material is directed into the crushing chamber via a reinforced feed hopper and apron.
2. Хурдасгал & Цохилт: The highinertia rotor assembly hurls material against stationary impact aprons or curtains.
3. Хувцасны мини үнэлгээ: Fracturing occurs through repeated impacts, either rockonrock (within the rotor cascade) or rockonapron.
4. Бүтээгдэхүүнийг гадагшлуулах: Sized material exits through the adjustable gap between the rotor and aprons, determining final product gradation.

Хэрэглээний хамрах хүрээ: Шохойн чулуунд тохиромжтой, дахин боловсруулсан бетон/асфальт, нураах хагарал, and other mediumtolow abrasiveness materials. Effective for producing a wellshaped, куб бүтээгдэхүүн.

Гол хязгаарлалтууд: Not typically suited for highly abrasive hard rock (жишээ нь e., боржин чулуу, урхи чулуу) as primary crushers without significant wear cost tradeoffs. Performance can be affected by very high moisture or clay content without proper configuration.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын үйлдвэрлэсэн хүрээ | Техникийн үндэслэл: Allwelded steel plate construction with internal ribbing | Үйл ажиллагааны ашиг тус: Provides exceptional rigidity to withstand dynamic loads and vibration, extending bearing life and maintaining alignment | ROI нөлөө: Reduces structural fatigue failures, lowering longterm maintenance costs by minimizing framerelated issues.

Гидравлик тохируулгын систем | Техникийн үндэслэл: Хормогчийг байрлуулахад зориулсан нэгдсэн гидравлик цилиндр | Үйл ажиллагааны ашиг тус: Allows operators to adjust product size or clear blockages quickly from outside the machine | ROI нөлөө: Cuts adjustment time by over 70% гарын авлагын системтэй харьцуулахад, ургамлын хүртээмжийг нэмэгдүүлэх.

MultiFacet Rotor Design | Техникийн үндэслэл: Rotor discs with replaceable locking wedges securing hammer pins | Үйл ажиллагааны ашиг тус: Enables quick rotation or replacement of hammers/blow bars without full disassembly; роторын тэнцвэрийг хадгалж байдаг | ROI нөлөө: Reduces rotor service time by up to 50%, directly lowering labor costs and downtime.

Солигддог элэгдлийн бүрэлдэхүүн хэсгүүд | Техникийн үндэслэл: Standardized alloy steel castings for aprons, бүس, and blow bars in various metallurgies | Үйл ажиллагааны ашиг тус: Allows you to select wear part material (жишээ нь e., мартенсит ган, хром төмөр) based on your specific feed material’s abrasiveness | ROI нөлөө: Optimizes wear life versus part cost, providing up to 30% longer service intervals when correctly specified.

Large Service Access Doors | Техникийн үндэслэл: Hinged or sliding doors on the crusher housing | Үйл ажиллагааны ашиг тус: Аюулгүй байдлыг хангана, unobstructed access for routine inspection and maintenance tasks | ROI нөлөө: Improves technician efficiency during preventative maintenance checks by providing easier access points.

Шууд хөтлөгчтэй холбох систем | Техникийн үндэслэл: Fluid coupling or Vbelt drive options connecting motor to rotor | Үйл ажиллагааны ашиг тус: Smooths startup torque peaks and provides inherent overload protection under tramp iron events | ROI нөлөө: Protects motor and drive components from shock loads, reducing electrical and mechanical failure risk.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД Impact Crushers Fabricators Moq

Хүчин чадлын хүрээ: Загвараас хамааралтай 150 TPH хэтэрсэн 800 TPH in primary applications.
Эрчим хүчний шаардлага: -аас 200 Царгуур (150 kw) нь 600 Царгуур (450 kw), configured for either electric motor or diesel drive.
Роторын техникийн үзүүлэлтүүд: Solid steel rotor with bolton discs; diameters from ~40” (1000мм) to ~60” (1500мм); widths matched to feed opening.
Материалын үзүүлэлтүүд: Main frame fabrications from ASTM A36/A572 steel; wear components available in AR400 steel plate or highchrome cast iron alloys.
Физик хэмжээсүүд (Үлгэр): Feed Opening up to ~42” x ~48” (1065mm x1220mm); Machine weight approximately 25,000 – 55,000 фунт (1125 метр тонн).
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан; dust seals standard; optional Arctic packages or highdust environment kits available.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Дахин боловсруулсан бетон дүүргэгч үйлдвэрлэл

Сорилт: A recycling yard faced excessive wear costs from rebarcontaminated concrete and unpredictable downtime due to uncrushable material jams.
Хариу: Implementation of a heavyduty fabricated impact crusher with hydraulic apron adjustment and a tramp iron relief system.
Үр дүн: Reduced unplanned downtime by 60% due to quick jam clearing. Элэгдлийн эд ангиудын ашиглалтын хугацаа дунджаар нэмэгдсэн 35% through optimal alloy selection for the application.

Limestone Quarry Secondary Crushing

Сорилт: A quarry’s existing secondary circuit produced excessive fines (<5мм) while struggling with occasional claybound feed, causing throughput drops.
Solution Installation of an impact crusher configured with variable rotor speed control and a multistage apron configuration.
Results Achieved better product fraction control; reduced fines generation by approximately 20%. Throughput stabilized as the crusher handled occasional sticky material more effectively than the previous cone crusher setup.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our fabricated impact crushers are offered in three primary tiers:
1. Стандарт үүргийн түвшин: Тогтвортой байхын тулд, nonabrasive materials like clean limestone. Focuses on core reliability at an entry price point.
2. Хүнд даацын түвшин (Хамгийн түгээмэл): Includes features like hydraulic adjustment, enhanced wear packages, and heavier rotors for mixed/recycled materials and general quarry use.
3. Модульчлагдсан/Зөөврийн үйлдвэрийн шатлал: Crushers integrated into wheeled or skidmounted frames with preengineered feed/discharge systems for mobile contracting.

Нэмэлт боломжууд нь автоматжуулсан тосолгооны системийг агуулдаг,
advanced bearing temperature monitors,
and different drive configurations
(fluid coupling vs Vbelt).

Service packages range from basic commissioning
to comprehensive annual inspection contracts
with guaranteed parts availability SLAs

Financing options include equipment leasing,
түрээсийн програмууд,
and projectbased financing solutions

8.Түгээмэл асуултууд

Q1:What is your typical Minimum Order Quantity?
Our standard MOQ is one unit per order However we offer tiered pricing structures that provide discounts on orders for multiple units which is common for large contracting firms equipping several sites

Q2 Can your fabricated impact crusher replace our existing jaw cone setup?
In many secondary reduction applications yes Field data often shows an impact crusher can provide sufficient reduction at a lower capital cost than adding a secondary cone It requires analysis of your current feed size desired product specs

Q3 How do you ensure compatibility with our existing plant conveyor sizes discharge heights?
We require key interface dimensions during quotation Our engineering team designs discharge hoods support structures fit within your specified envelope ensuring smooth integration Impact Crushers Fabricators Moq

Q4 What is the expected operational cost per ton for wear parts?
This varies significantly based on material abrasiveness We provide detailed estimates using industrystandard abrasion indices For example operating on clean limestone may yield $010$020/ton while recycled concrete could be $025$040/ton

Q5 Та гүйцэтгэлийн баталгааг санал болгодог уу?
Yes we provide guaranteed minimum throughput capacity based on agreedupon feed material specifications subject terms conditions outlined our commercial proposal

Q6 What is lead time from order placement delivery?
For standard heavyduty models lead time typically ranges between weeks depending current production schedule confirmed upon order placement Custom configurations require additional engineering time

Q7 What operator training provided?
We include comprehensive onsite operator maintenance training during commissioning covering safe operation routine checks basic troubleshooting procedures Documentation includes detailed parts manuals schematic diagrams