1. PAINPOINT DRIVE NOLEING

Are you facing persistent bottlenecks in your primary crushing circuit that limit overall plant throughput? Do unscheduled downtime events for liner changes and mechanical repairs erode your production targets and budget? Is the inconsistent feed size from your mine causing capacity fluctuations and excessive wear in your secondary crushers? Are you struggling with high perton operating costs driven by energy consumption, засвар үйлчилгээний ажил, болон эд ангиудын дутуу эвдрэл?

Эдгээр үйл ажиллагааны сорилтууд нь таны орлогод шууд нөлөөлдөг. Every hour of unplanned downtime can cost tens of thousands in lost production. Every inefficient ton crushed consumes unnecessary power and accelerates wear part expenditure.

The solution lies at the very start of your process: аг Өндөр чанарын төмрийн хүдэр бутлах үйлдвэр engineered not just to process material, but to optimize your entire downstream operation. Та хэрхэн тогтвортой байдалд хүрэх вэ, highvolume primary crushing with maximum availability and controlled operational expense?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Энэ бүтээгдэхүүн нь иж бүрэн бүтээгдэхүүн юм, heavyduty primary crushing station engineered specifically for abrasive, hightonnage iron ore applications. It is centered on a robust gyratory or jaw crusher designed to accept runofmine (Омын) feed and deliver a consistent, optimally sized product for SAG mill feed or secondary crushing.

Үйл ажиллагааны ажлын урсгал:
1. ROM хүлээн авах & Урьдчилсан үзлэг: Direct dump from haul trucks into a rugged vibrating grizzly feeder (Vgff vgf).
2. Нийт хэмжээг бууруулах: The VGF removes fines and directs oversize material into the primary crusher for initial breakage.
3. Бүтээгдэхүүний тээвэрлэлт: Crushed ore is discharged onto a main conveyor system for transport to the next processing stage.
4. Системийн хяналт: Centralized PLCbased control monitors all functions, from feed rate to crusher load and conveyor sequencing.

Хэрэглээний хамрах хүрээ: Ideal for greenfield mining projects or major expansions requiring reliable primary crushing capacity from 2,000 дээр нь 10,000 цагдаа. Suitable for magnetite, нарийн зүй, болон бусад төмрийн агуулсан хүдэр.

Хувьсгал: Not designed as a portable or skidmounted solution; it is a permanent, foundational plant installation requiring civil works and integration engineering.

3. ҮНДСЭН ОНЦЛОГ

Нарийвчилсан танхимын дизайн | Техникийн үндэслэл: Оновчтой кинематик & nip angle geometry | Үйл ажиллагааны ашиг тус: Produces a more consistent product size distribution on the first pass, эргэлтийн ачааллыг бууруулах | ROI нөлөө: Increases effective throughput by up to 15% and reduces downstream crusher wear.

Гидравлик тохиргооны тохируулга (HSA) Систем | Техникийн үндэслэл: Remoteadjustable mainshaft position controlled via PLC | Үйл ажиллагааны ашиг тус: Allows operators to adjust crusher discharge setting in minutes without stopping the crusher | ROI нөлөө: CSS-ийн өөрчлөлтүүдийн зогсолтыг дахин багасгадаг 90%, enabling rapid response to changing ore characteristics.

Liner Life Enhancement Technology | Техникийн үндэслэл: Computermodeled liner profiles & ultrawearresistant alloy steel | Үйл ажиллагааны ашиг тус: Achieves more uniform wear distribution and extends service intervals | ROI нөлөө: Доторлогооны хэрэглээний зардлыг бууруулна 2030% and decreases annual maintenance manhours.

Нэгдсэн Tramp Iron Relief | Техникийн үндэслэл: Hydraulic cylinders support the mainshaft to allow automatic passing of uncrushables | Үйл ажиллагааны ашиг тус: Protects the crusher from catastrophic damage due to bucket teeth, өрөмд, or other metal contaminants | ROI нөлөө: Eliminates risk of major mechanical failure and associated weeks of downtime.

Өндөр үр ашигтай хөтөч систем | Техникийн үндэслэл: Direct Vbelt drive or lowloss gearbox coupled with hightorque motors | Үйл ажиллагааны ашиг тус: Transmits more power directly to crushing action with lower mechanical losses | ROI нөлөө: Тодорхой эрчим хүчний хэрэглээг бууруулдаг (кВт.ц/тн) дунджаар 812%.

Бүтцийн бүрэн бүтэн байдал & Vibration Management | Техникийн үндэслэл: Төгсгөлийн элементүүдийн шинжилгээ (FEA)designed base frame & integrated damping systems | Үйл ажиллагааны ашиг тус: Динамик ачааллыг шингээдэг, minimizing stress fatigue and foundation transfer issues | ROI нөлөө: Ensures longterm structural reliability over a 20+ year lifespan with reduced repair costs.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт дундаж | Манай өндөр чанарын төмрийн хүдэр бутлах үйлдвэрийн шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Механик хүртээмж (%)| 92 94%| 96 98%| +4% (+~2,100 hrs/yr at 6k tph) |
| Liner Wear Life (Сая тонн) | Өргөн хүрээтэй; суурь = 1x| 1.3x 1.5x baseline| +3050% урт наслалт |
| Эрчим хүчний тусгай хэрэглээ (кВт.ц/т)| Baseline = 1x| 0.88x 0.92x baseline| 8% нь 12% бууруулах |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (MTBF), цаг| ~1,500 hrs| >2,200 цаг| +46% сайжруулалт |
| Бүтээгдэхүүний торгууль (10мм) Удирдах| Often uncontrolled high %| Consistently optimized lower %| Reduces overcrushing & improves yield |

_Figures based on aggregated field performance data from comparable installations in iron ore._

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 2,000 TPH хүртэл >10,000 Цагдаа, dependent on ore characteristics (Бондын ажлын индекс, элэгдлийн индекс) and required product size.
Анхдагч бутлуурын сонголтууд: Heavyduty Gyratory Crusher (54” – 74” feed opening) or Ultraheavy Jaw Crusher.
Эрчим хүчний шаардлага: -аас үндсэн хөтөч мотор 300 кВт хүртэл 750 kw, with total installed plant power including feeders and conveyors from 800 кВт 2 МВт. HV нийлүүлэхэд зориулагдсан (6.6kV /11kV).
Материалын үзүүлэлтүүд: Critical wear components manufactured from ASTM A514 or equivalent highstrength steel; liners in premium manganese steel alloys; abrasionresistant plate on all material contact points.
Физик хэмжээсүүд (Typical Gyratory Station): Feed hopper ~120m³; Overall footprint approximately 25m L x 18m W x 15m H. Detailed civil drawings provided.
Байгаль орчны үйл ажиллагааны хүрээ: -аас эхлэн орчны температурт зориулагдсан 30°C-аас +50 °C хүртэл, with optional heating/cooling packages available. Dust suppression system compliant with <10 mg/Nm³ emission standards.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Greenfield Magnetite Project – Pilbara Region

Challenge A new mine required a primary crushing plant capable of processing highly abrasive magnetite at 6,500 tph-тэй <72 hours of scheduled maintenance per month.
Solution Implementation of our High Quality Iron Ore Crushing Plant featuring an advanced gyratory crusher with HSA system and predictive maintenance monitoring.
Results The plant achieved an average monthly availability of 97.8% in its first year of operation. Давхаргын ашиглалтын хугацаа төсөөлснөөс хэтэрсэн байна 22%, contributing to an overall 14% lower costperton than feasibility study estimates.

Existing Hematite Operation – Capacity Expansion

Challenge An aging jaw crusher station was the bottleneck limiting plant expansion from 4k tph to 6k tph; frequent breakdowns caused cascading downstream stoppages.
Solution Replacement with our modern High Quality Iron Ore Crushing Plant designed as a dropin upgrade with minimal modifications to existing infrastructure.
Results Throughput increased reliably to target levels within one month of commissioning. Эрчим хүчний мониторинг нь 11% reduction in specific power consumption compared to the old unit despite higher output.

7 АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our High Quality Iron Ore Crushing Plants are offered under three primary tiers:

1 Base Plant Package Includes core crusher heavyduty feeder discharge conveyor dust suppression basic control system Civil design scope is separate

2 Performance+ Package Adds advanced automation package predictive health monitoring sensors premium wear liner package extended structural warranty

3 Turnkey Solution Full engineering procurement construction management EPCM scope covering civil works structural steel erection electrical installation commissioning spares holding

Optional Features Onboard weighing systems automated lubrication units special corrosion protection coatings remote operational support connectivity

Service Packages We offer tiered service agreements ranging from annual inspection plans Platinum coverage which includes parts labor predictive analytics expert priority support

Financing Options We work with leading industrial finance partners Flexible structures include capital purchase finance leases operating leases projectspecific financing subject to credit approval

8 Түгээмэл асуултууд

Q What level of preparation is needed at my site before delivery
A You will need prepared foundations based on our certified civil drawings adequate crane access for assembly stable HV power supply water access for dust suppression Site surveys are conducted prior order finalization

Q How does this plant integrate with my existing secondary crushing SAG mill circuit
A Our engineering team conducts full circuit analysis We design the primary discharge product specifically as optimal feed for your downstream equipment ensuring balanced system performance

Q Ердийн хүргэлтийн хугацаа гэж юу вэ?
A For standard configurations lead time ranges between months following final design approval Longlead items like castings are identified early Expedited options may be available subject component availability

Q Сэлбэг хэрэгсэл нь дэлхий даяар бэлэн байдаг
A Yes We maintain regional inventory hubs critical wear parts Our guaranteed parts supply program ensures priority dispatch documented stock levels key components

Q Can operators be trained on this specific system
A Comprehensive training is included covering operation maintenance troubleshooting safety Training conducted both factory site using actual equipment simulators

Q Ямар арилжааны нэр томъёо стандарт байдаг
A Standard terms are CIF major port Incoterms Payment typically structured progress milestones against equipment manufacture shipment commissioning