1. PAINPOINT DRIVE NOLEING

Are you scaling your gold mining operation and finding that your material washing and recovery processes are the bottleneck? Тогтворгүй тэжээл, өндөр торгуулийн алдагдал, excessive water consumption, төлөвлөгдөөгүй зогсолт нь таны ашгийн хэмжээг шууд бууруулдаг. Эдгээр нийтлэг сорилтуудыг авч үзье:
Throughput Inconsistency: Can your current plant reliably handle 500 Tph of variable claybound or alluvial ore without frequent clogging or bypassing?
Gold Loss in Fines: Are you seeing measurable precious metal values reporting to your tailings due to inefficient scrubbing and screening?
Үйл ажиллагааны хэт их зардал: How much are you spending on water procurement, recycling systems, and manual intervention to keep your washing stages operational?
Засвар үйлчилгээний өндөр зогсолт: Is abrasive wear on scrubber liners and screen decks causing weekly shutdowns, delaying your production schedule?

Бат бөх 500 Tph gold mining washing plant is not merely an addition; it is a critical system for liberating gold and ensuring downstream recovery efficiency. The right design addresses these pain points directly.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Энэ бүтээгдэхүүн нь иж бүрэн бүтээгдэхүүн юм, модульчлагдсан 500 Tph алт олборлох угаах үйлдвэр, engineered for the primary scrubbing, шаврын эвдрэл, desliming, and size classification of goldbearing ores. It serves as the essential preparation stage ahead of gravity concentration or leaching circuits.

Үйл ажиллагааны ажлын урсгал:
1. Үндсэн тэжээл & Цэвэрлэх: Runofmine material is fed into a heavyduty scrubber, where highimpact paddles aggressively break apart clay conglomerates and cemented gravels to liberate gold particles.
2. Анхан шатны үзлэг & Хог хаягдлыг зайлуулах: Washed material discharges onto a vibrating screen. Oversize barren rock (+75mm) is typically conveyed to waste.
3. Secondary Washing & Ангилал: The undersize reports to a secondary washing trommel or screen deck for further rinsing and precise separation into key size fractions (жишээ нь e., +2mm for gravity feed, 2mm for advanced recovery).
4. Slurry Management & Усны дахин боловсруулалт: Fine slurry from the process is channeled to a settling system or hydrocyclone bank, with clarified water recirculated to significantly reduce fresh water demand.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Тохиромжтой: Alluvial/eluvial deposits, шороон ордын уурхайн үйл ажиллагаа, and hard rock ores with significant clay content requiring attrition.
Хувьсгал: Not a standalone recovery device; requires integration with downstream gold concentration systems (жишээ нь e., төвөөс зугтах баяжуулах үйлдвэрүүд, шлюз). Primary crushing may be required ahead of the plant for very large feed material.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын скруббер модуль | Техникийн үндэслэл: Hightorque rotor with Nihard wear plates | Үйл ажиллагааны ашиг тус: Consistent breakdown of tough clay matrices without bogging down | ROI нөлөө: Дизайн дамжуулах чадварыг хадгалдаг 500 Tph on difficult feeds, preventing costly bypasses

Tiered Screening System | Техникийн үндэслэл: Multistage polyurethane screen decks with adjustable spray bars | Үйл ажиллагааны ашиг тус: Efficient removal of waste rock and precise classification of paydirt | ROI нөлөө: Optimizes feed grade to downstream recovery units, increasing overall gold yield

Intelligent Water Management | Техникийн үндэслэл: Closedloop circuit with highcapacity settling ponds/cyclones | Үйл ажиллагааны ашиг тус: Reduces fresh water consumption by up to 80% through recycling | ROI нөлөө: Drastically lowers water procurement costs and simplifies environmental permitting

Модульчлагдсан гулсалтын загвар | Техникийн үндэслэл: Preassembled modules on heavyduty Ibeam skids | Үйл ажиллагааны ашиг тус: Rapid deployment and installation onsite with minimal civil works | ROI нөлөө: Cuts plant commissioning time by weeks, үйлдвэрлэлийн хугацааг хурдасгах

Төвлөрсөн тослох & Дуусг m түвшин | Техникийн үндэслэл: Automated lubrication points and vibration sensor pads on critical units | Үйл ажиллагааны ашиг тус: Enables proactive maintenance scheduling based on condition monitoring | ROI нөлөө: Төлөвлөөгүй зогсолтыг хүртэл бууруулна 30% and extends component lifespan

AbrasionResistant Material Specification | Техникийн үндэслэл: AR400 steel at transfer points, polyurethane lining in slurry launders | Үйл ажиллагааны ашиг тус: Withstands constant abrasive wear from sand and gravel flow | ROI нөлөө: Lowers annual parts replacement costs by an average of 25% versus standard materials

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (500 Tph ангилал) | Бидний 500 Tph Gold Mining угаах үйлдвэрийн шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Усны хэрэглээ (м³ тонн тутамд боловсруулсан) | 3.0 4.0 m³/Ton (нээлттэй хэлхээ)¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾| 50% Бууралт |
| Material Availability (Үргэлж ажиллах %)³⁻³⁻³⁻³⁻³⁻³⁻³⁻³⁻³⁻| ~8590% (due to wear/maintenance)³⁻³⁻³⁻₃₃₃₃₃₃₃₃₃₃| >93% (with robust design & хяналт тавих)₂₂₂₂₂₂₂₂₂₂| +35 Хувийн оноо |
| Fines Recovery Efficiency (% sub2mm retained)4̶4̶4̶4̶4̶4̶4̶4̶4̶| ~9295% in dynamic screening conditions5̅5̅5̅5̅5̅5̅5̅5̅5̅| >98% via optimized deck geometry & spray patterns6̈6̈6̈6̈6̈6̈6̈6̈6̈| +36 Хувийн оноо |
| Installation Time (Хүргэлтээс хойш долоо хоног)7̃7̃7̃7̃7̃7̃7̃7̃7̃| 812 weeks for field assembly8̂8̂8̂8̂8̂8̂8̂8̂8̂| 46 weeks for modular skid connection9̀9̀9̀9̀9̀9̀9̀9̀9̀| ~50% илүү хурдан |

Мөнгөн дэвсгэрт: Field data shows consistent improvements based on operational audits from comparable installations.

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Дизайн хүчин чадал: 500 метр тонн/цаг (Tph), nominal throughput on material with <30% шавар агуулга.
Эрчим хүчний шаардлага: Нийт холбогдсон ачаалал ойролцоогоор 650750 kw (dependent on conveyor length). Requires dedicated HV substation.
Материалын үзүүлэлтүүд:
Scrubber Shell & хүрхрээ: Mild steel with AR400 replaceable liners.
Дэлгэцийн тавцан: Модульчлагдсан полиуретан хавтан.
Бүтцийн дэмжлэг: Heavyduty hotrolled steel sections.
Slurry Launders & Tanks: Abrasionresistant steel or HDPE lined.
Физик хэмжээсүүд (Модульчлагдсан):
Скруббер модуль: L12m x W6m x H5m
Primary Screen Module: L15m x W4m x H6m
Water Tank/Sump Module: Variable configurations available.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +50°С хүртэлх орчны температурт зориулагдсан. Тоос дарах шүршигч нь стандарт юм; full enclosure kits are optional.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Баруун Африкийн шороон алтны үйл ажиллагаа

Challenge A largescale placer mine was losing fine gold due to inefficient scrubbing of lateritic clays and poor screening fidelity at high tonnage.
Solution Implementation of this modular 500 Tph washing plant featuring an extended retention scrubber and twostage precision screening.
Results Plant achieved consistent throughput of 520 Tph. Downstream gravity recovery saw a measured 18% increase in overall yield due to better liberation and classification.

South American Eluvial Deposit Expansion

Challenge An existing operation needed to scale up from 250 Tph to over 500 Tph but had limited space for new water holding ponds.
Solution Deployment of the closedcircuit water recycling system integral to the washing plant design.
Results Freshwater demand was reduced by over 70%, eliminating the need for costly new pond construction while meeting increased throughput targets within the existing licensed water footprint.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our distribution model provides flexible acquisition paths tailored for capital project planning:

Тоног төхөөрөмжийн үнийн шатлал: We offer three standard configurations—Basic (core scrubbing/screening), Сайжруулсан (+advanced controls), Дээд зэрэглэлийн (+full water recycling package)—to align with varying budget and operational requirements.
Нэмэлт шинж чанарууд: Key upgrades include remote monitoring telemetry packages, spare parts kits specific to wear components like scrubber liners/screen decks/pump impellers
Үйлчилгээний багцууд:
Ашиглалтын хяналт
Annual Preventative Maintenance Contracts
Operator Training Programs
Санхүүжилтийн сонголтууд:
Direct capital sale
Leasetoown structures over terms ranging from three years upwards
Project financing facilitation through established partners

Detailed commercial proposals are developed following a review of your specific ore characteristics and site layout.

8.Түгээмэл асуултууд

Q1 Is this plant compatible with our existing crushing circuit or trommel?
A1 Yes it is designed as a plugandplay module Standard feed hopper designs can be adapted The engineering team will review your current setup’s discharge height particle size distribution PSD output rate etcetera ensure seamless integration

Q2 What impact will this have on our downstream processes like our centrifugal concentrators?
A2 A positive one By providing a consistently sized wellscrubbed feed you will reduce surging load issues improve fluidization within your concentrators Field data shows this leads more stable operation higher reported recoveries in those units

Q3 How does the closedloop water system perform in arid environments?
A3 It is specifically advantageous there The system minimizes evaporation losses compared open ponds maximizes reuse each liter Limited topup required primarily compensate spillage carryover moisture final tailings product

Q4 What are typical lead times delivery installation support?
A4 For standard configuration lead time manufacturing currently months exworks Modular skid design allows installation commissioning typically completed within weeks arrival site depending site readiness Our project managers provide detailed schedule upfront

Q5 What commercial terms warranty offered?
A5 We offer Incoterms® suitable project Standard warranty covers manufacturing defects critical components months operation hours whichever comes first Extended warranty available through service contracts