1. PAINPOINT DRIVE NOLEING

Are you managing recurring bottlenecks and hidden costs in your size reduction process? Тоосонцрын хэмжээ жигд бус тархалт, хэт элэгдсэн хэсгийг солих, and unplanned downtime for maintenance are not just operational nuisances—they directly erode your profitability and throughput. Эдгээр нийтлэг сорилтуудыг авч үзье:
Үйл ажиллагааны өндөр зардал: Алхыг байнга солих, дэлгэц, and liners due to premature wear, compounded by labor costs for changeovers.
Тогтворгүй гаралт: Variable feed materials lead to an inconsistent final grind size, compromising downstream process efficiency and product quality.
Хэт их зогсолт: Урт, complex maintenance procedures for internal inspections and part replacements halt your entire production line.
Эрчим хүчний үр ашиггүй байдал: Older or poorly designed hammer mills waste significant power on vibration, халуун, and ineffective impact, rather than productive comminution.
Чандруу & Дуу чимээ бохирдол: Inadequate sealing and damping create environmental and safety hazards, leading to potential compliance issues and worker discomfort.

Is your current equipment delivering predictable performance and total cost of ownership? The solution lies in selecting a hammer mill engineered not just to crush material, but to optimize your entire operational workflow.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Our industrial hammer mill is a heavyduty impact crusher designed for highvolume reduction of mediumhard to soft materials. It is a core component in aggregate production, ашигт малтмалын урьдчилсан боловсруулалт, limestone grinding for agricultural lime or flue gas desulfurization (FGD), болон дахин боловсруулах үйл ажиллагаа.

Үйл ажиллагааны ажлын урсгал:
1. Хяналттай тэжээл: Материалыг зохицуулалттай тэжээлийн системээр нэвтрүүлдэг (жишээ нь e., туузан дамжуулагч, чичиргээт тэжээгч) нунтаглах камер руу.
2. Өндөр хурдны нөлөөлөл: Чөлөөт эсвэл хатуу алхаар тоноглогдсон роторын угсралт өндөр хурдтайгаар эргэлддэг, repeatedly striking the incoming material against breaker plates.
3. Хэмжээний ангилал: Crushed particles pass through a surrounding screen or grate; only material meeting the specified size exits the chamber.
4. Ахах & Дамжуулах: Sized material is discharged via gravity or pneumatic system for further processing or stockpiling.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Тохиромжтой: Шохойн чулуу, Т0о, нүүрсний, нэгтгэх, recycled asphalt pavement (Шүүгч), Нураах бетон, холтослох, and other friable materials.
Хувьсгал: Not recommended for very abrasive materials (жишээ нь e., цили элс) тусгай хайлшийн сонголтгүйгээр, өндөр уян хатан металлууд, or materials with high moisture content that may cause clogging without proper conditioning.

3. ҮНДСЭН ОНЦЛОГ

Эргэдэг роторын систем | Техникийн үндэслэл: Symmetrical rotor design allows endforend rotation of hammers | Үйл ажиллагааны ашиг тус: Солихын өмнө алхны урд ирмэгийн ашиглалтын хугацааг хоёр дахин нэмэгдүүлнэ; reduces inventory by standardizing parts | ROI нөлөө: Cuts wear part costs by up to 40% over the lifecycle of the unit

Динамик тэнцвэржүүлэх | Техникийн үндэслэл: Computeraided rotor balancing postassembly at operating RPM | Үйл ажиллагааны ашиг тус: Холхивч болон сууринд чичиргээ дамжуулахыг багасгана; илүү жигд өндөр хурдтай ажиллах боломжийг олгодог | ROI нөлөө: Холхивчийн ашиглалтын хугацааг дунджаар 30% and reduces structural fatigue

QuickAccess Clamshell Design | Техникийн үндэслэл: Hinged housing sections secured by hydraulic rams or largebore bolts | Үйл ажиллагааны ашиг тус: Full interior access for inspection, дэлгэцийн өөрчлөлт, or hammer rotation in under 30 хоёр хоног | ROI нөлөө: Reduces standard maintenance downtime by approximately 70%, жилийн нэвтрүүлэх чадварыг нэмэгдүүлэх

Segmented Wear Liners | Техникийн үндэслэл: Bolton liner plates manufactured from AR400 or chromium carbide alloys | Үйл ажиллагааны ашиг тус: Individual sections can be replaced as needed without dismantling the entire mill housing | ROI нөлөө: Lowers liner replacement cost by targeting only worn areas; simplifies logistics

Агаарын туслах & Тоосжилтыг дарах нэгдэл | Техникийн үндэслэл: Sealed housing with ports for negative pressure systems or controlled air flow | Үйл ажиллагааны ашиг тус: Manages internal airflow to reduce heat buildup and directs fine particulates to collection systems | ROI нөлөө: Improves operational safety (reduces explosion risk), байгаль орчны шаардлагыг хангадаг

Хүнд даацын бөмбөрцөг өнхрөх холхивч | Техникийн үндэслэл: Oversized bearing housings with labyrinth seals and grease purge systems | Үйл ажиллагааны ашиг тус: Handles high radial loads from unbalanced feed conditions; excludes contaminants | ROI нөлөө: Provides reliable service in highshock environments with extended lubrication intervals

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | Манай Hammer Mill шийдэл | Баримтжуулсан давуу тал |
| : | : | : | : |
| Нэг кВт/ц тонн (Limestone 6mm) | 8 10 тонн/кВт.ц | 11 13 тонн/кВт.ц| +2030% Эрчим хүчний зардал |
| Дэлгэц солих хугацаа (Бүрэн багц) | 4 6 Цаг| 120k MTon| +50% Найдвартай байдал сайжирсан |
| Дуу чимээний түвшин 1 Метр (дБА) >100 дБА|<95 dBA with standard housing|<5 dBA бууруулах |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: Загвараас хамааралтай 25 TPH хэтэрсэн 300 TPH on limestone (25mm feed to 3mm product).
Эрчим хүчний шаардлага: -аас 75 kw (100 Царгуур) Шалтгаална, хамаарна 750 kw (1000 Царгуур), configured for VSD control where applicable.
Роторын диаметр & Өргөн: From Ø800mm x 800mm up to Ø2000mm x 2500mm.
Барилгын материал: Mainframe – Fabricated steel plate (мин. 25мм). Hammers/Screens – Highcarbon steel/AR400/Chrome iron alloys optional. Liners – AR400 standard; ceramic composite optional.
Физик хэмжээсүүд & Жин: Загвараас хамааран ихээхэн ялгаатай; largest units require planned foundation work (~1540 metric tons).
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан. Dust ingress protection rating of IP54 standard.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Хөдөө аж ахуйн шохойн үйлдвэрийн

Challenge A producer needed consistent fine grind (2мм) of limestone at 150 TPH but faced weekly downtime for screen changes and monthly hammer replacements due to abrasive silica content in the feedstock.

Solution Implementation of a heavyduty hammer mill featuring a reversible rotor with tungsten carbidetipped hammers and quickaccess clamshell doors.

Results Screen change time reduced from one full shift (8 цаг) хоёр цаг хүртэл. Hammer life extended from ~10k tonnes to over 28k tonnes. Annual availability increased by an estimated 12%, achieving target throughput with one less scheduled maintenance day per month.

Барилгын & Нураан дахин боловсруулах байгууламж

Challenge Processing холимог C&D waste into clean aggregate was hampered by frequent jamming from noncrushables (арматурын утас) causing severe rotor damage and belt slippage.

Solution Installation included a nonclogging steppedgrate screen design paired with shearbolt protected hammers on a lowinertia rotor that could be stopped quickly.

Results Incidents of catastrophic jamming dropped by over 90%. The shearbolt system protected the main shaft and bearings during overload events. Overall plant uptime improved significantly while reducing repair part expenditures by an estimated 35% жил бүр.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Манай алх тээрэм нь үндсэн гурван үе шаттайгаар санал болгож байна:

1. Standard Duty Series For consistent feed materials requiring reliable performance at lower capital outlay.
2 Heavy Duty Series The core offering described here includes all major features like reversible rotors quickaccess design ideal for most mining aggregate applications
3 Extreme Duty Series Engineered for maximum abrasion resistance featuring specialized alloys automated lubrication systems advanced monitoring sensors

Optional Features Upgrades include programmable logic controller PLCbased monitoring packages automatic greasing systems explosion suppression systems custom discharge configurations

Service Packages Available options range from basic commissioning supervision through comprehensive multiyear planned maintenance agreements including guaranteed parts availability priority technical support

Financing Options We work with international export credit agencies project finance partners equipment leasing companies Flexible payment structures can be tailored including milestone payments upon delivery commissioning

8 Түгээмэл асуултууд

Q What level of preparation is required for my feedstock before using this hammer mill
A For optimal performance feed should be prescreened to remove fines already at specification size Maximum feed size should not exceed 80% of the screen aperture opening Material moisture content should generally remain below 15% depending on clay content

Q How does this hammer mill integrate with my existing conveying dust collection systems
A Our engineering team provides detailed interface drawings specifying inlet outlet flange dimensions load points electrical requirements Standard units are designed for integration into both gravityfed pneumatic conveying circuits

Q Захиалгыг ашиглалтад оруулахаас хойшхи ердийн хугацаа гэж юу вэ?
A Lead times vary based on model specification For standard heavyduty models expect approximately 1620 weeks exworks including manufacturing testing documentation preparation Expedited production may be available subject inquiry

Q Can you provide wear part consumption estimates specific my material analysis
A Yes Based on your provided sample we conduct laboratory testing generate a detailed wear forecast outlining expected service life hammers screens liners under defined operating conditions This forms basis our guaranteed performance agreements

Q Манай үйл ажиллагааны засвар үйлчилгээний ажилтнууд ямар сургалтанд хамрагдсан
A Comprehensive training included covers safe operation routine maintenance troubleshooting procedures conducted both our facility during onsite commissioning We provide detailed operation manuals parts lists instructional videos