1. PAINPOINT DRIVE NOLEING

Та хэмжээ бууруулах үйл явцын урсгал зардал, үйл ажиллагааны саад бэрхшээлийг удирдаж байна уу?? Inconsistent particle size, хэт элэгдсэн хэсгийг солих, and unplanned downtime directly impact your bottom line. Common challenges with hammer mill operations include:

Засвар үйлчилгээний өндөр зардал: Алхыг байнга солих, дэлгэц, and liners due to premature wear from abrasive materials or improper impact dynamics.
Production Inconsistency: Fluctuating output fineness and capacity caused by screen clogging, rotor imbalance, or inadequate air handling, leading to product quality issues.
Хэт их эрчим хүчний хэрэглээ: Inefficient grinding chambers and drive systems that draw more power than necessary for the required throughput, үйл ажиллагааны зардлыг хөөрөгдөх.
Төлөвлөөгүй зогсолт: Failures of critical components like bearings or the rotor shaft, often resulting from overheating or vibration outside of design parameters, таны боловсруулалтын шугамыг бүхэлд нь зогсоох.

How do you control these variables to achieve predictable throughput, consistent product specs, ба зардал багатай? The answer lies in selecting a hammer mill engineered to address these specific failure points.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ: INDUSTRIAL HEAVYDUTY HAMMER MILL

This equipment is a directdrive or beltdriven secondary/tertiary crusher and grinder designed for highvolume reduction of mediumhard to soft materials. Its core function is to transform feed stock into a predetermined particle size through controlled impact fragmentation.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээх танилцах: Material is fed via vibratory feeder or conveyor into the grinding chamber.
2. Цохилт & Хувцасны мини үнэлгээ: A highspeed rotor assembly with freely swinging or fixed hammers repeatedly strikes the incoming material, shattering it upon impact with the hammers and against the integrated breaker plate.
3. Бөөмийн ангилал: Хэмжээтэй хэсгүүд нь роторын камерыг тойрсон цоолсон дэлгэцээр дамждаг; particles larger than the screen apertures are retained for further impact.
4. Ахах & Air Handling: Reduced material exits via gravity or is conveyed pneumatically; optional integrated fan systems assist material flow and control dust.

Хэрэглээний хамрах хүрээ: Дүүргэгчийг боловсруулахад тохиромжтой, шохойн чулуу, дахин боловсруулсан барилгын материал, модны хаяц, биомасс, аж үйлдвэрийн зарим ашигт малтмал. Not suited for highly abrasive materials (жишээ нь e., silica sand without specialized linings) or very hard materials (above Mohs 7) элэгдлийн зардал хэт өндөр болдог.

3. ҮНДСЭН ОНЦЛОГ

Эргэдэг роторын систем | Техникийн үндэслэл: Symmetrical rotor design allows endforend reversal of hammer sets | Үйл ажиллагааны ашиг тус: Operators can utilize both leading edges of each hammer, doubling service life before changeout | ROI нөлөө: Алхны бараа материалын зардлыг хүртэл бууруулна 50% and extends maintenance intervals by an estimated 100%

Segmented Wear Liners | Техникийн үндэслэл: Bolton liner plates manufactured from AR400 or chromium carbide steel | Үйл ажиллагааны ашиг тус: Enables targeted replacement of worn sections in highimpact zones without removing entire mill housing | ROI нөлөө: Lowers liner replacement cost by approximately 30% and reduces liner change downtime by an estimated 40%

Агаарын урсгалын динамик дизайн | Техникийн үндэслэл: Тооцооллын шингэний динамик (Хөжиг)optimized chamber geometry and optional induceddraft fan | Үйл ажиллагааны ашиг тус: Prevents screen blinding by efficiently removing fines, maintains steady throughput, and reduces heat buildup | ROI нөлөө: Improves sustained capacity by 1520% and contributes to more stable power consumption

Чичиргээ хянах дэвсгэр | Техникийн үндэслэл: Integrated machined mounting pads for permanent vibration sensors | Үйл ажиллагааны ашиг тус: Facilitates predictive maintenance by allowing direct monitoring of rotor balance and bearing condition | ROI нөлөө: Helps prevent catastrophic bearing/rotor failures, potentially saving over 90% of associated repair costs and production losses

QuickChange дэлгэцийн хайрцаг | Техникийн үндэслэл: Slideout screen frame assembly with hydraulic or manual unlocking mechanism | Үйл ажиллагааны ашиг тус: Дэлгэцийг бүхэлд нь өөрчлөхийг зөвшөөрдөг 30 minutes versus several hours with traditional boltin designs | ROI нөлөө: Minimizes downtime for product size changes or screen maintenance, ургамлын хүртээмжийг нэмэгдүүлэх

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | Манай Hammer Mill шийдэл | Баримтжуулсан давуу тал |
| : | : | : | : |
| Tonnage per Hammer Set Life (Зүлгүүрийн шохойн чулуу) | 80,000 100,000 тонн | 180,000 220,000 тонн | +110% Сайжруулалт |
| Дэлгэц солих хугацаа (Бүрэн журам) | 2.5 4 Цаг | <45 Минут (with cartridge system)| Шалтгаална, хамаарна 81% Цаг хэмнэх |
| Эрчим хүчний тусгай хэрэглээ (кВт.ц/тн) Материалаас хамаарч өөр өөр байдаг| Суурь = X кВт.ц/тн| X 12% кВт.ц/тн| Шалтгаална, хамаарна 12% Сайжруулалт |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (MTBF) Чухал холхивч| ~8,000 ажлын цаг| >12,000 Үйл ажиллагааны цаг| +50% Сайжруулалт |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: Загвараас хамааралтай 15 TPH хэтэрсэн 300 Нэгтгэсэн хэрэглээний TPH.
Эрчим хүчний шаардлага: -аас 75 kw (100 Царгуур) нь 750 kw (1000 Царгуур), configured for VFD or direct online starting.
Ротор угсралт: Хатуу ган хуурамчаар үйлдэх буюу үйлдвэрлэсэн ган хавтан; диаметр нь 800 мм-ээс 1800 мм хүртэл; width commensurate with capacity.
Материалын үзүүлэлтүүд: Housing – Mild steel plate with AR400/AR500 liners; Hammers – Forged alloy steel with tungsten carbide hardfacing options; Screens – Hardened manganese or stainless steel perforated plate.
Физик хэмжээсүүд (Үлгэр): Ойролцоох. Уртын хэмжээ: 3.5м; Width 2.8m; Height 2.2m (тэжээлийн бункерээс бусад).
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан; dusttight housing rated for typical indoor/outdoor industrial installation.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Агрегат & Limestone Quarrying Plant

Challenge A midsized quarry faced excessive downtime every six weeks for hammer rotation and liner replacement on their primary secondary crusher hammer mill costing over $25k annually in parts alone plus production losses.

Solution Implementation of our heavyduty hammer mill featuring the reversible rotor system and segmented wear liners was completed during a planned shutdown.

Results Field data shows a reduction to four maintenance events annually with parts consumption down by approximately $14k per year combined with an estimated $18k savings in recovered production time—delivering full payback on the equipment in under two years.

Municipal Solid Waste Recycling Facility

Challenge Processing construction & demolition debris led to frequent screen clogging from fibrous materials variable feed density causing hourly throughput swings between extremes requiring constant operator intervention.

Solution Installation included our model optimized with dynamic airflow design ensuring consistent negative pressure within the grinding chamber paired with a quickchange screen system

Results Operators report stable operation achieving nameplate capacity consistently Screen blinding incidents reduced by over % allowing one operator to manage multiple lines Quantifiable results show a % increase in monthly processed tonnage using similar energy input

7 АРИЛЖААНЫ ХЭРЭГЛЭЭ

Equipment pricing is structured across three primary tiers based on capacity robustness:

1 Standard Duty Models Engineered for consistent nonabrasive materials like wood biomass Base pricing includes standard manganese hammers screens
2 Heavy Duty Models The most common selection for aggregate mineral processing Includes reversible rotors segmented liners highergrade bearings
3 Severe Duty Models Configured for challenging applications featuring maximum hardfacing premium bearing packages advanced monitoring interfaces

Optional Features Upgrades include automated lubrication systems explosion suppression packages various inlet chute designs special alloy screens

Service Packages Available plans range from basic preventative maintenance kits through comprehensive annual inspection programs up to full performanceguaranteed service contracts covering parts labor

Financing Options Flexible commercial structures are available including capital lease operating lease longterm rental purchase agreements tailored support project financing models

8 Түгээмэл асуултууд

Q What are my options if my feed material abrasiveness changes after purchase?
A The modular wear protection system allows adaptation You can upgrade liner hammer materials during scheduled service intervals without replacing the core mill structure

Q How does this hammer mill handle wet or sticky feed material?
A While all mills have limitations operational protocols combined with optional breaker plate designs internal air evacuation can mitigate issues We recommend providing sample material for controlled testing at our facility

Q What is required for foundation installation?
A Detailed foundation drawings anchor bolt templates are provided All models require a reinforced concrete foundation sized appropriately based on dynamic loads Vibration isolation pads are an available option

Q Can this equipment integrate with my existing PLC control system?
A Yes standard models provide hardwired signals start/stop fault Modern units offer optional Profibus Ethernet/IP communication modules for full integration into plant SCADA systems

Q Захиалгыг ашиглалтад оруулснаас хойшхи ердийн хугацаа хэд вэ?
A Lead times vary based on model specification complexity Current standard lead times range between weeks Custom configurations may require additional engineering time