1. PAINPOINT DRIVE NOLEING

Ашиглалтын зардал нэмэгдэж, урьдчилан тааварлах боломжгүй байдал нь таны үндсэн бутлах хэлхээний ашигт ажиллагаанд сөргөөр нөлөөлж байна.? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, the primary crushing stage is a critical bottleneck where inefficiencies cascade through the entire processing line. Common challenges with outdated or underperforming primary crushers include:

Засвар үйлчилгээний хэт их зогсолт: Доторлогоо байнга солих, гэнэтийн механик гэмтэл нь таны үйл ажиллагааг бүхэлд нь зогсооно, алдагдсан үйлдвэрлэлд цагт хэдэн мянган зардал гардаг.
Онцгой үйл ажиллагааны зардал: Rising energy consumption per ton of processed material and the laborintensive nature of routine servicing directly impact your bottom line.
Тогтворгүй тэжээлийн зохицуулалт & Дамжуулах дохио: Гүүр тавих, uneven feed distribution, and inability to handle variable ore hardness lead to suboptimal capacity and product size distribution.
Дутуу элэгдлийн эд анги эвдэрсэн: Improper crushing chamber design leads to accelerated abrasion on mantles and concaves, driving up your costperton for consumables.

Is your current primary crusher delivering the reliable throughput and predictable operating cost required in today's market? The solution lies in selecting a gyratory crusher engineered to address these exact pain points.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ: ГИРАТОР БУТЛУУР

A gyratory crusher is a stationary compressive crushing unit central to hightonnage mining and aggregate operations. It is designed for firststage, primary crushing of runofmine ore or blasted quarry rock into a size suitable for conveyor transport and secondary processing.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээлийн хэрэглээ: Large dump trucks or loaders deposit material into the topmounted feed hopper.
2. Бутлах арга хэмжээ: The central shaft, fitted with a mantle, gyrates within a stationary concave liner. The eccentric motion creates a progressive compressive crushing action.
3. Бүтээгдэхалт авах: Crushed material falls by gravity through the narrowing gap at the bottom of the chamber (the closedside setting) onto a discharge conveyor.

Хэрэглээний хамрах хүрээ: Ideal for very highcapacity applications (ихэвчлэн >1,000 цагдаа) requiring continuous operation on hard, боржин чулуу зэрэг зүлгүүрийн материал, төмрийн хүдэр, and copper ore.

Гол хязгаарлалтууд: Requires a stable, reinforced concrete foundation. Том хацарт бутлууртай харьцуулахад анхны хөрөнгийн зардал өндөр. Зөөврийн үйлдвэр, бага тоннажтай ажилд тохиромжгүй.

3. ҮНДСЭН ОНЦЛОГ

Patented Concave Profile | Техникийн үндэслэл: Оновчлолын өнцөг & crushing chamber geometry | Үйл ажиллагааны ашиг тус: Promotes interparticle crushing for finer initial product size & reduces slabby output | ROI нөлөө: Доод урсгалын хэлхээний ачааллыг хүртэл бууруулна 15%, lowering overall system energy cost.

Ухаалаг удирдлагын нэгдсэн систем | Техникийн үндэслэл: Realtime pressure & position sensors with PLC automation | Үйл ажиллагааны ашиг тус: Automatically compensates for liner wear & adjusts for optimal power draw | ROI нөлөө: Maintains consistent throughput & product size, maximizing yield over full liner life.

TopService Design | Техникийн үндэслэл: Simplified maintenance access from above the crusher | Үйл ажиллагааны ашиг тус: Аюулгүй байдлыг идэвхжүүлнэ, rapid mantle changeouts without personnel entering the pit | ROI нөлөө: Reduces planned maintenance downtime by up to 30% versus traditional designs.

Hydroset® Tramp Release & Тохируулга тохируулах | Техникийн үндэслэл: Hydraulic cylinders support the main shaft | Үйл ажиллагааны ашиг тус: Allows remote adjustment of CSS for product control & automatically releases tramp iron | ROI нөлөө: Protects against costly damage events; enables process adjustments in minutes vs. цаг.

Lube System with Filtration & Дуусг m түвшин | Техникийн үндэслэл: Dualcircuit oil circulation with temperature control | Үйл ажиллагааны ашиг тус: Ensures consistent bearing lubrication under high load; extends component life | ROI нөлөө: Холхивчийн эвдрэлээс урьдчилан сэргийлнэ; талбайн өгөгдөл харуулж байна a 40% бүтэлгүйтлийн хоорондох дундаж хугацаа нэмэгдэх (MTBF).

HeavyDuty Spider & Mainframe Casting | Техникийн үндэслэл: Highstrength alloy steel with computervalidated design | Үйл ажиллагааны ашиг тус: Provides structural integrity to withstand decades of highload cyclic stress | ROI нөлөө: Eliminates risk of frame fatigue failure; ensures longterm asset integrity over a 30+ жилийн наслалт.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Дундаж) | Манай эргэлтэт бутлуурын шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Бэлэн байдал (Үргэлж ажиллах) | 92 94% | 96%+ (баримтжуулсан) | +35% |
| Эрчим хүчний зардал (кВт.ц/тн) Baseline = Hard Granite| 0.8 1.0 кВт.ц/т| 0.65 0.75 кВт.ц/т| 18% |
| Liner Life (Million Tonnes Processed) Материалаас хамаарч өөр өөр байдаг| Sitespecific; often inconsistent| Extended by patented profile & alloy| +1525% |
| Засвар хийх дундаж хугацаа (MTTR Mantle Change)| 24 36 цаг| <18 цаг| 33% |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 2,000 дээр нь 10,000 цагт тонн (цагдаа), загвар болон тэжээлийн материалаас хамаарна.
Motor Power Requirement: Typically from 450 кВт хүртэл 1,200 kw (600 1,600 Царгуур), supplied at either medium voltage (жишээ нь e., 6.6кВ) or low voltage.
Тэжээх: Gape sizes from 1,000 мм руу 1,500 mm standard.
Материалын үзүүлэлтүүд: Mainframe constructed from normalized steel castings; concaves and mantles available in premium manganese steel alloys or composite metal matrix options.
Физик хэмжээсүүд / Хөлийн мөр: Загвараас хамаарч өөр өөр байдаг; example model requires ~7m x ~7m foundation area excluding feed hopper.
Байгаль орчны үйл ажиллагааны хүрээ: Designed for ambient temperatures from 40°C to +50°C with appropriate lubrication systems and housing options.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Томоохон хэмжээний зэсийн уурхайн өргөтгөл

Challenge A major South American operation needed to increase plant throughput by 25%. Their existing primary circuit was unreliable, causing frequent bottlenecks and unpredictable maintenance shutdowns.
Solution Installation of two new heavyduty gyratory crushers with intelligent control systems as the cornerstone of their expansion project.
Results Achieved sustained throughput of over 6 ,500 tph each . Plant availability increased by 4 .2 % , meeting expansion targets while reducing specific energy consumption by 0 .15 кВт.ц/т .

HighAbrasion Aggregate Quarry

Challenge A North American granite quarry faced unsustainable costs due to premature wear part failure every 6 –8 weeks , alongside high energy bills .
Solution Replaced an older crusher with a modern gyratory unit featuring our advanced concave profile and optional metal matrix liners .
Results Liner life extended to an average of 14 долоо хоног . Нэг тонн эрчим хүчний хэрэглээ буурчээ 19 % . The resulting lower costperton secured a key longterm supply contract .

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Манай эргэлтэт бутлуурыг хэмжээ, хүчин чадал, онцлог шинж чанарт тулгуурлан үнэ тогтоох шатлалтайгаар санал болгож байна:

Стандарт үүргийн цуврал: For consistent , nonabrasive feeds . Includes core reliability features .
Хүнд даацын цуврал ( Recommended for most mining applications ) : Includes all features listed in Section 3 , with enhanced wear packages .
Extreme Duty Series: For maximum abrasion resistance , includes premium alloys , advanced monitoring sensors , and extended warranty .

Optional features include dust suppression seals , автоматжуулсан тосолгооны систем , and advanced predictive maintenance sensor packages .

We offer comprehensive service agreements covering planned maintenance , parts supply at preferential rates , ба 24 /7 remote technical support . Financing options including leasetoown structures and projectbased capital expenditure plans are available through our partners .

8.Түгээмэл асуултууд

Q What are the foundation requirements for installing this equipment ?
A Detailed geotechnical specifications are provided . Generally it requires a significant mass of reinforced concrete ; our engineering team supplies full foundation drawings and load data .

Q How does this equipment integrate with our existing PLC / SCADA system ?
A The intelligent control system uses standard industrial communication protocols( жишээ нь e., Modbus TCP/IP , OPC UA ) allowing seamless data integration into your plantwide control room .

Q What is the typical delivery lead time ?
A Lead times vary by model specification but generally range from 9 –14 months exworks due to heavy casting requirements . We maintain critical spare parts inventory regionally .

Q Can you provide assistance during commissioning ?
A Yes we include supervised commissioning as standard along with comprehensive operator training programs conducted at your site .

Q What financing options are available ?
A We work with several equipment finance specialists offering operating leases capital leases or tailored purchase plans typically ranging from 3 –7 years .

Q How do you guarantee performance ?
A Performance guarantees for capacity power drawand product sizingare contractually established based on agreed feed material characteristicsand site conditions

Q Are wear parts readily available ?
A We maintaina global networkof certified parts warehouses ensuring availability Critical wear partslike mantleand concave kitsare often stocked regionallyfor rapid dispatch