1. PAINPOINT DRIVE NOLEING

Ашиглалтын зардал нэмэгдэж, урьдчилан тааварлах боломжгүй байдал нь таны үндсэн бутлах хэлхээний ашигт ажиллагаанд сөргөөр нөлөөлж байна.? Үйлдвэрийн менежерүүд болон инженерийн гэрээт гүйцэтгэгчид анхдагч эргэлтэт бутлуурын хувьд чухал сорилтуудтай байнга тулгардаг: excessive liner wear leading to high consumable costs, unscheduled downtime for mantle changes that halts the entire process flow, and inconsistent feed opening performance causing bottlenecks in downstream operations. Цааш нь, the high energy consumption of an inefficient crusher directly impacts your bottom line, while the complexity of maintenance requires specialized labor and extends repair windows. How do you increase throughput while controlling maintenance costs? Can you achieve greater reliability without compromising on feed size or reduction ratio? The solution requires equipment engineered not just for performance, but for total operational cost management.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Тухайлах ялгац гишүүн [Үйлдвэрлэгчийн нэр] Primary Gyratory Crusher is a heavyduty compression crusher engineered for the first stage of size reduction in hightonnage mining and aggregate operations. Its core function is to accept runofmine or quarry feed material and reduce it to a conveyable size for further processing.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээлийн хэрэглээ: Large feed material is directed into the crushing chamber via a feed hopper and spider.
2. Шахах бутлах: The mantle gyrates within the concave liners, applying compressive force to break particles against themselves and the chamber walls.
3. .Прогрессив бууралт: Material travels down the chamber, undergoing repeated compression until it reaches the required discharge size.
4. Ахах: Буталсан бүтээгдэхүүн нь бутлуурын ёроолд байрлах гадагшлуулах нүхээр гадагшилдаг, dictated by the closedside setting (Css).

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Өндөр тоннаж хийхэд тохиромжтой (ихэвчлэн >1,000 цагдаа) hard rock mining (зэс, төмрийн хүдэр), том хэмжээний дүүргэгчийн карьерууд, үйлдвэрлэлийн эрдэс боловсруулах. Тасралтгүй ажиллах зориулалттай, 24/7 мэс засал.
Хувьсгал: Not suitable for lowtonnage operations due to high capital cost. Less effective on highly abrasive materials without specific liner metallurgy. Тогтвортой газар шаарддаг, төмөр бетон суурь, суурилуулах, засвар үйлчилгээ хийхэд ихээхэн хэмжээний зай.

3. ҮНДСЭН ОНЦЛОГ

Патентлагдсан хотгор загвар | Техникийн үндэслэл: Хэсэгчилсэн, оновчтой профиль бүхий урвуу доторлогоотой | Үйл ажиллагааны ашиг тус: Increases service life by up to 30%, allows for rotation of segments to utilize full wear life evenly | ROI нөлөө: Reduces liner inventory costs and frequency of changeouts, зардлыг бууруулах

Автомат тохируулгын нэгдсэн зохицуулалт | Техникийн үндэслэл: Hydraulic piston coupled with position sensors | Үйл ажиллагааны ашиг тус: Enables realtime CSS adjustment under load for consistent product grading; facilitates automatic overload protection (Өмнөх) | ROI нөлөө: Maintains optimal throughput and protects downstream equipment from damage, үйлдвэрийн ажиллах хугацааг дээд зэргээр нэмэгдүүлэх

Superior Spider & Bushing Design | Техникийн үндэслэл: Largediameter alloy steel bushings with centralized lubrication | Үйл ажиллагааны ашиг тус: Provides exceptional stability to the main shaft under shock loads, minimizing vibration and wear on critical components | ROI нөлөө: Үндсэн бүрэлдэхүүн хэсгүүдийн ашиглалтын хугацааг уртасгана, reduces risk of catastrophic failure requiring extended downtime

StateMonitored Lube System | Техникийн үндэслэл: Filtration unit with flow, хэм, and pressure sensors tied to plant control system | Үйл ажиллагааны ашиг тус: Холхивчийг оновчтой тослох боломжийг олгодог; provides early warning diagnostics for potential issues before they cause damage | ROI нөлөө: Өндөр өртөгтэй холхивчийн эвдрэлээс сэргийлнэ; enables predictive maintenance scheduling versus reactive repairs

TopService дизайны философи | Техникийн үндэслэл: All routine service tasks accessible from above via removable arms/spider | Үйл ажиллагааны ашиг тус: Eliminates the need for personnel to work beneath suspended components; simplifies liner change procedures significantly | ROI нөлөө: Reduces safety risks, shortens planned maintenance downtime by up to 50%, lowering labor hours

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | [Үйлдвэрлэгчийн нэр] Гиратор бутлуурын шийдэл | Давуу тал (% сайжруулалт) |
| : | : | : | : |
| Дотор солих хугацаа (Хошууч) | 48 72 цаг | 24 36 цаг | ~50% илүү хурдан |
| Эрчим хүчний тусгай хэрэглээ (кВт.ц/т) | Хүдрээр ялгаатай; суурь = X кВт.ц/т| Field data shows reductions of X15% kWh/t| Шалтгаална, хамаарна 15% илүү үр дүнтэй |
| Бэлэн байдал (Scheduled Maintenance) | ~9294% availability target| Амжилттай >96% availability in documented cases| >2 нэгж хувиар өссөн байна |
| Өмчлөлийн нийт зардал (5жилийн тооцоо)| Based on standard liner life/energy use| Хэрэглээний өртөг бага + energy savings = reduced TCO| Тооцоолсон 1018% бага TCO |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын хүрээ & Хүчин чадал: Series includes models from 4265 нь 60113 (feed opening x mantle diameter in inches). Хүчин чадал нь 2,000 mtph to over 10,000 ментф, dependent on ore characteristics and closedside setting.
Эрчим хүчний шаардлага: Installed motor power from 300 кВт хүртэл 1 МВт. Drive system includes heavyduty AC motor,Vbelt drive or direct drive options,and gear & pinion set.
Материалын үзүүлэлтүүд: Main frame constructed from highstrength,welded steel plate. Concave liners available in манганы ган хайлш, with optional chrome white iron or composite materials for highly abrasive applications.
Физик хэмжээсүүд & Жин: Суулгасан нийт өндрийн хэлбэлзэл ~6m to >9м. Total operating weight can exceed 400 тонн, requiring detailed foundation engineering.
Байгаль орчны үйл ажиллагааны хүрээ: -аас эхлэн орчны температурт зориулагдсан 40°C-аас +50 °C хүртэл. Тоосны лац нь дотоод механизмыг хамгаалдаг; systems can be configured for dusty or wet environments.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Томоохон хэмжээний зэсийн уурхайн өргөтгөл

Сорилт: A tierone copper operation needed to debottleneck its primary circuit to meet increased throughput targets of 25%. The existing gyratory crusher required frequent liner changes that caused production delays.
Хариу: Implementation of a [Үйлдвэрлэгчийн нэр] 6089 Gyratory Crusher featuring the patented concave design and topservice layout.
Үр дүн: -ийн тогтвортой өсөлтөд хүрсэн 28%. Liner service life improved by 22%, reducing annual consumable costs by an estimated $180k. Planned maintenance time was reduced by 40%.

Өндөр үрэлттэй дүүргэгчийн карьер

Сорилт: A granite quarry faced prohibitively high wear costs and inconsistent product gradation due to variable feed hardness in its primary crushing stage.
Хариу: Installation of a specially configured gyratory crusher with composite liners in key wear zones and integrated automatic setting regulation.
Үр дүн: Wear part costs per ton were reduced by 18%. The automatic regulation maintained product gradation within a ±5mm specification over 95% үйл ажиллагааны хугацаа, improving downstream screening efficiency.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Үнийн шатлал: Capital pricing is modeldependent based on size/capacity tier (жишээ нь e., MediumCapacity Range vs SuperDuty Range). Pricing includes crusher assembly,мотор,and drive guards.Base installation engineering support is typically included.
Нэмэлт шинж чанарууд / Багцууд:
Нарийвчилсан автоматжуулалтын багц (includes remote monitoring/adjustment)
Special Wear Material Package (дээд зэргийн хайлш)
Modular Maintenance Tool Kit
Extended Environmental Protection Package
Үйлчилгээний багцууд: Төлөвлөсөн хяналт шалгалтыг хамарсан жилийн гэрээ хэлбэрээр санал болгодог,lube system servicing,and priority technical support.Tiered levels provide varying degrees of parts coverage/discounts.
Financing Options Available through manufacturer's financial services division include traditional capital lease,taxoriented lease structures,and projectbased financing solutions tailored for large capital expenditures.

8\. Түгээмэл асуултууд

1\. Q How does this gyratory crusher integrate with our existing plant control system?
A The crusher's PLCbased control system is designed with standard communication protocols (жишээ нь e., Modbus TCP/IP). It can be integrated as a subsystem within your wider SCADA/DCS network,facilitating centralized monitoring.

2\. Q What is the expected impact on our overall plant energy consumption?
A Field data shows that due to optimized kinematics and efficient drive design,the specific energy consumption per ton crushed can be lower than older designs.An energy audit during project planning can provide sitespecific projections.

3\. Q Are there financing options that align with our project's cash flow requirements?
A Yes.Financing structures are available that can match payments with project rampup phases or offer seasonal payment plans aligned with production cycles.Detailed proposals require review of project specifics.

4\. Q What level of technical support is provided during commissioning?
A Standard commercial terms include supervised commissioning conducted by factorytrained engineers.This encompasses initial startup,системийн шалгалт тохируулга,and operator training over a defined period.

5\. Q Can this equipment handle our specific ore type which has both high hardness and abrasiveness?
A Our engineering team conducts application reviews using provided ore characteristics.We specify liner metallurgy profiles accordingly.Options like hybrid composite liners are available specifically for such challenging conditions.

6\. Q What are typical lead times from order placement to delivery?
A Lead times vary by model complexity.Current standard lead times range from X months.For critical path projects,"fasttrack" manufacturing slots may be available subjectto inquiry.

7\. Q How does your warranty structure address major components like the main shaft or eccentric assembly?
A The standard warranty covers defects in materials/workmanship.A separate,bonded warranty extensionfor major structural componentsis often available as an option providing defined coverage terms