1. PAINPOINT DRIVE NOLEING

Are escalating operational costs and unpredictable downtime eroding your primary crushing circuit’s profitability? Plant managers and engineering contractors consistently face critical challenges with their primary crushing assets:
Төлөвлөөгүй завсарлага: Premature wear or failure of critical components can halt your entire processing line, алдагдсан үйлдвэрлэл нь цагт хэдэн арван мянган зардал.
Засвар үйлчилгээний хэт их зардал: Доторлогоо байнга солигддог, lengthy maintenance windows, and high parts consumption directly impact your bottomline operating expenditure.
Тогтворгүй дамжуулалт: Inefficient crushing chambers or suboptimal feed conditions lead to fluctuating tonnage, creating bottlenecks for downstream processes.
Эрчим хүчний өндөр хэрэглээ: Older or poorly designed crushers operate with low mechanical efficiency, making power costs a significant and growing operational burden.
Rigidity to Feed Variation: Hard, abrasive ores or unexpected feed sizes can cause chokeups or accelerated wear, forcing production rate compromises.

Is your operation in need of a robust, highcapacity primary crusher engineered not just for peak performance, but for sustained reliability and lower total cost of ownership?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

A Gyratory Crusher is a stationary primary crushing machine central to largescale mining and aggregate operations. It utilizes a gyrating mantle within a concave housing to compress and fracture large feed material (typically above 1 метр хэмжээтэй) жижиг болгох, manageable rock for secondary processing.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээлийн хэрэглээ: Runofmine ore or large quarry rock is directed into the top of the crusher’s deep, rugged chamber via haul trucks or feeders.
2. Шахах бутлах: The eccentrically driven mantle gyrates within the stationary concave liners, applying compressive force to reduce particle size through repeated cycles.
3. Ахах: Crushed material gravitates downward through the narrowing chamber until it reaches the desired size and exits through the discharge opening at the bottom.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Өндөр тоннаж хийхэд тохиромжтой (1,500+ Цагдаа) primary crushing applications in hard rock mining (зэс, төмрийн хүдэр, Алт), large aggregate quarries, and major industrial mineral processing. Excels with abrasive and highstrength materials.
Хувьсгал: Requires significant capital investment and substantial physical footprint. Not suitable for smallscale operations, mobile plants, or handling highly plastic or claybound materials that may cause packing.

3. ҮНДСЭН ОНЦЛОГ

Patented Concave Profile | Техникийн үндэслэл: Optimized crushing chamber geometry | Үйл ажиллагааны ашиг тус: Delivers consistent product gradation and maximizes throughput across the liner life cycle | ROI нөлөө: Reduces downstream circuit variability; талбайн өгөгдөл харуулж байна a 58% increase in average throughput versus conventional profiles.

Ухаалаг удирдлагын нэгдсэн систем | Техникийн үндэслэл: Realtime condition monitoring (даралт, хэм, position) & automation interface | Үйл ажиллагааны ашиг тус: Your operators can optimize load distribution, predict maintenance needs, and prevent catastrophic damage | ROI нөлөө: Prevents unplanned stops; industry case studies correlate this system with a 1520% reduction in major component failure rates.

HeavyDuty Main Shaft & Shell Design | Техникийн үндэслэл: Forged alloy steel shaft and robust spider assembly | Үйл ажиллагааны ашиг тус: Provides exceptional strength to withstand peak loads from uncrushable tramp material without structural damage | ROI нөлөө: Eliminates costly shaft replacement events; extends major assembly service life by years.

Lube System with Dual Coolers | Техникийн үндэслэл: Highvolume circulation with redundant heat exchange capacity | Үйл ажиллагааны ашиг тус: Maintains optimal bearing temperature even in ambient conditions exceeding 45°C (113°F), ensuring viscosity stability | ROI нөлөө: Directly protects the highestvalue bearings; documented to extend bearing life by up to 30% in hotclimate operations.

TopService Design Philosophy | Техникийн үндэслэл: All routine service points accessed from above via removable assembly | Үйл ажиллагааны ашиг тус: Илүү аюулгүй байдлыг идэвхжүүлдэг, faster liner changes and inspection without personnel working beneath suspended loads | ROI нөлөө: Reduces planned maintenance downtime by up to 40% for liner replacement tasks.

Өндөр үр ашигтай хөтөч систем | Техникийн үндэслэл: Direct gear drive or lowslip VSD coupling configured for your power grid | Үйл ажиллагааны ашиг тус: Transmits power with minimal parasitic loss; softstart capability reduces grid stress during startup | ROI нөлөө: Energy consumption analysis indicates 37% lower specific energy use (кВт.ц/тн) compared to legacy directtie designs.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | Манай эргэлтэт бутлуурын шийдэл | Баримтжуулсан давуу тал |
| : | : | : | : |
| Бэлэн байдал (Operating Time) | 92 94% | > 96% | +24 хувь оноо |
| Liner Life (Зүлгүүрийн хүдэр) | ~6 Months | 7 8 Сарууд| +1520% сайжруулалт |
| Эрчим хүчний тусгай хэрэглээ| Суурь (100%)| ~9395% of baseline| 57% бууруулах |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (Хошууч)| ~24 Months| >36 Сарууд| +50% нэмэгдүүлэх |
| Throughput per Installed kW| Varies by model| Optimized chamber flow increases average yield by volume |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 2,000 дээр нь 10,000 метр тонн/цаг (цагдаа), dependent on model selection and feed material.
Моторын эрчим хүчний шаардлага: Typically from 450 кВт хүртэл 1,200+ kw. Engineered for compatibility with global voltages (жишээ нь e., 6.6 кВ, 11 кВ) and includes motor starter recommendations.
Материалын үзүүлэлтүүд: Key wear components manufactured from proprietary highstrength manganese steel alloys or composite materials. Main shaft is forged from vacuumdegassed alloy steel.
Физик хэмжээсүүд & Жин: Total installed weight ranges from approximately 250 tonnes to over 500 тонн. Comprehensive foundation loading diagrams are provided for engineering design.
Байгаль орчны үйл ажиллагааны хүрээ: 40 ° C-аас + 50 ° C хүртэлх орчны температурт зориулагдсан (40°F-аас +122°F хүртэл). Sealing systems are rated for highdust environments common in mining applications.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Томоохон хэмжээний зэсийн уурхайн өргөтгөл

Сорилт: A tierone copper operation needed to debottleneck its primary circuit to handle harder ore from a new pit zone. Their existing crusher suffered from low availability due to bearing overheating and frequent concave cracking.
Хариу: Implementation of a new heavyduty gyratory crusher featuring the dualcooler lube system and patented concave design suited for highly compressive ore.
Үр дүн: Achieved sustained throughput of over 6,500 tph with availability consistently above 96%. Specific energy consumption decreased by an average of ~6%, while liner life extended from an average of five months to seven months.

Major Granite Aggregate Producer

Сорилт: A coastal quarry supplying megainfrastructure projects faced excessive maintenance time on its primary crusher due to complex liner change procedures causing unpredictable plant shutdowns.
Хариу: Installation of a topservice gyratory crusher designed specifically for abrasive granite feed.
Үр дүн: Topservice access reduced planned liner change downtime by approximately onethird per event—translating to over four additional production days annually—and significantly improved worker safety during maintenance tasks.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our gyratory crushers are offered across several tiers based on size capacity:
Стандарт үүргийн цуврал: For hightonnage aggregate applications (<12k Mpa compressive strength).
Хүнд даацын цуврал (Recommended for Mining): Engineered for continuous operation with hard/abrasive ores (>12k Mpa).
Optional features include advanced predictive analytics packages integrated into the control system custom wear protection packages based on specific ore abrasion indices remote diagnostic support capabilities

We offer comprehensive service agreements covering parts supply technical support scheduled inspections These can be structured as fixedcost annual plans providing budget certainty

Financing options including equipment leasing capital expenditure loans project financing structures are available through our network partners facilitating cash flow management

Түгээмэл асуултууд

1. Q How do I determine if this gyratory crusher is compatible with my existing plant footprint?
A We provide detailed dimensional layout drawings including all service clearances Our engineering team can conduct a site integration review using your existing plans

2 Q What is the expected impact on my overall plant throughput?
A Based on historical data our optimized chamber designs typically deliver more consistent product sizing which often increases downstream milling circuit efficiency contributing directly higher overall plant yield

3 Q What are typical lead times?
A Lead times vary based on model complexity current order book For standard heavyduty models typical manufacturing delivery ranges between months We provide firm schedules upon project commitment

4 Q How does pricing compare total cost ownership versus other options?
A While initial capital investment is significant field performance reports confirm that superior availability longer component life lower energy consumption result lower operating cost per ton crushed which defines true value over year lifespan

5 Q What level technical support provided during commissioning?
A Commissioning supervised our experienced field engineers includes operator training performance baselining final system tuning ensure design specifications met We remain available remote support thereafter