1. PAINPOINT DRIVE NOLEING

Are your gold ore processing operations constrained by persistent bottlenecks and escalating costs? The primary crushing stage sets the tone for your entire recovery circuit, and suboptimal equipment here creates a cascade of downstream inefficiencies. Нийтлэг бэрхшээлүүд орно:

Хэт их зогсолт: Frequent liner changes and unplanned maintenance in abrasive gold ores halt your milling circuit, алдагдсан үйлдвэрлэлд цагт хэдэн мянган зардал гардаг.
Дамжуулах чадвар бага: Inadequate feed opening or crushing force creates a bottleneck, preventing your SAG/ball mills from operating at designed capacity and limiting overall plant yield.
Poor Product Gradation: Inconsistent discharge sizing, with excessive fines or oversized material, reduces grinding circuit efficiency and can negatively impact downstream recovery processes like leaching or flotation.
Онцгой үйл ажиллагааны зардал: Premature wear component failure, coupled with high energy consumption per ton crushed, directly erodes profit margins.
Материалтай харьцах асуудал: Equipment not engineered for variable ore hardness (from soft oxidized ore to hard quartz vein material) leads to packing, bridging, and unreliable feed.

Is your current gold ore crushing equipment a reliable asset or a recurring liability? The right primary crusher is not an expense; it’s a strategic investment in plant stability and metallurgical performance.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ: HEAVYDUTY GOLD ORE CRUSHING EQUIPMENT

Our engineered solution for primary алтны хүдэр бутлах тоног төхөөрөмж is built for maximum availability and throughput in demanding mineral processing environments. This machinery is designed to accept runofmine (Омын) gold ore directly from the mine haulage system.

Үйл ажиллагааны ажлын урсгал:
1. ROM ore is dumped into a rugged vibrating grizzly feeder, which scalps out fine material and directs oversize to the crusher.
2. Ore enters the crusher’s large feed opening and is subjected to highpressure compressive force between a fixed surface and a moving mantle/liner.
3. Crushed product discharges onto a main conveyor at a consistent, predetermined size set by the crusher’s closedside setting (Css), ready for secondary crushing or direct feed to a grinding circuit.

Хэрэглээний хамрах хүрээ: Ideal for primary crushing of goldbearing ores including hard rock quartz veins, sulphide ores, and mixed oxidesulphide materials. Suitable for both stationary plant installations and modular/trackmounted setups for satellite deposits.

Хувьсгал: Not designed as a standalone solution for final product sizing; requires integration with secondary crushing or grinding circuits for liberation. Maximum feed size is constrained by model selection.

3. ҮНДСЭН ОНЦЛОГ

HighCapacity Hydraulic Adjustment | Техникийн үндэслэл: Remote hydraulic adjustment of the crusher’s closedside setting (Css) | Үйл ажиллагааны ашиг тус: Allows operators to change product size or clear a stall in minutes from a control room or local station, without manual intervention. | ROI нөлөө: Тогтмол тохируулга хийхэд зогсох хугацааг хүртэл бууруулна 80%, maximizing crusher utilization time.

Reinforced Chamber Design | Техникийн үндэслэл: Optimized nip angle and increased throw for aggressive bite | Үйл ажиллагааны ашиг тус: Effectively draws in large, slabby feed material common in gold mining, reducing bridging and ensuring consistent throughput even with variable ore geometry. | ROI нөлөө: Improves overall plant feed stability; талбайн өгөгдөл харуулж байна a 1525% reduction in bridgingrelated stoppages.

AbrasionResistant Alloy Liners | Техникийн үндэслэл: Manganese steel alloys with specific workhardening properties | Үйл ажиллагааны ашиг тус: Доторлогоонууд нь хатуу хөгждөг, wearresistant surface layer upon impact, prolonging service life in highly abrasive siliceous gold ores. | ROI нөлөө: Extends liner life cycles by 2040% over standard alloys, reducing part consumption costs and maintenance frequency.

Automated Overload Protection | Техникийн үндэслэл: Hydropneumatic tramp release system with pressure sensing | Үйл ажиллагааны ашиг тус: Instantly discharges uncrushable material (жишээ нь e., tramp steel) by releasing the crushing chamber, preventing catastrophic damage to major components. | ROI нөлөө: Avoids weeks of downtime and sixfigure repair bills associated with major mechanical failure.

Шууд хөтөч & High Inertia Kinematics | Техникийн үндэслэл: Efficient direct coupling of motor to crusher drive shaft with heavyduty flywheels | Үйл ажиллагааны ашиг тус: Delivers constant power transmission and maintains momentum through load surges, ensuring consistent crushing action and particle size distribution. | ROI нөлөө: Аж үйлдвэрийн туршилт хүртэл харуулж байна 10% lower energy consumption per ton of ore crushed compared to Vbelt driven systems under load.

Тоос дарах нэгдсэн коллектор | Техникийн үндэслэл: Sealed housing with strategically placed spray nozzles | Үйл ажиллагааны ашиг тус: Minimizes airborne silica dust at transfer points during dry crushing operations, critical for compliance with health and safety regulations (жишээ нь e., MSHA/OSHA). | ROI нөлөө: Reduces housekeeping labor costs and mitigates risk of regulatory penalties while protecting worker health.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | Our Gold Ore Crushing Equipment Solution | Баримтжуулсан давуу тал |
| : | : | : | : |
| Механик хүртээмж (%)| 90 92% | 95 97%+ | +57% сайжруулалт |
| Liner Wear Life (Үйл ажиллагааны цаг)| Varies by ore; Суурь = 100%| 120 140% суурь шугамын| +2040% сайжруулалт |
| Эрчим хүчний хэрэглээ (кВт.ц/тн)| Суурь = 100%| Дундаж. 90% суурь шугамын| ~10% reduction |
| Засвар хийх дундаж хугацаа (MTTR Hours)| 8 12 hours for CSS change/stall clear| <2 hours via hydraulic adjustment| ~7580% reduction |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: Загвараас хамааралтай дамжуулах чадвар 500 дээр нь 3,000 цагт тонн.
Тэжээх: Up to 1,500mm x 1,200mm to accept large ROM gold ore.
Эрчим хүчний шаардлага: Heavyduty electric motors from 200 кВт хүртэл 450 kw; configured for highvoltage mine power supply.
Материалын үзүүлэлтүүд: Үндсэн хүрээ нь өндөр хүчдэлийн ган хавтангаар хийгдсэн; Critical wear parts made from premiumgrade manganese steel; Shafts from forged alloy steel.
Физик хэмжээсүүд & Жин: Designed for transportability; weights range from approx. 45,000 кг хүртэл 120,000 kg depending on model.
Байгаль орчны үйл ажиллагааны хүрээ: Engineered for ambient temperatures from 25°C to +50°C; suitable for highaltitude operations; protective treatments available for coastal/corrosive environments.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Hard Rock Quartz Vein Operation (West Africa) |

Сорилт: A mine faced severe liner wear every 450 hours in its ultraabrasive primary quartz ore, causing weekly shutdowns that bottlenecked the entire CIP plant.
Хариу: Implementation of our heavyduty jaw crusher with specialized abrasionresistant liners and chamber geometry optimized for slabby material.
Үр дүн: Liner life extended to an average of 650 цаг - а >44% increase—reducing annual liner costs by $85k USD and increasing annual crusher availability by approximately 320 цаг.

Modular Heap Leach Project (Хойд америк) |

Сорилт: A contractor needed rapidly deployable primary crushing capacity for a satellite oxide gold deposit but required consistent sub6inch product for efficient agglomeration before stacking.
Хариу: Deployment of a trackmounted cone crusher solution as primary gold ore crushing equipment with integrated prescreen grizzly feeder.
Үр дүн: The mobile unit was commissioned in under 48 hours after arrival on site. It achieved sustained throughput of 550 tph at a constant CSS setting that ensured over 95% of output met the required P80 specification without recirculation load issues on the agglomerator.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Бидний алтны хүдэр бутлах тоног төхөөрөмж is offered under flexible commercial structures tailored to capital planning cycles:

Үнийн шатлал: Based on model capacity rating (жишээ нь e., Standard Duty 1500tph). Pricing includes base machine assembly but excludes shipping duties/taxes installation commissioning services optional features
Нэмэлт шинж чанарууд: Advanced condition monitoring sensors automated lubrication systems special tool kits custom discharge conveyor flanges
Үйлчилгээний багцууд: Tiered offerings include:
Bronze: Жилийн үзлэг & эд ангиудын хөнгөлөлт
Silver: Scheduled preventive maintenance visits + Bronze
Gold: Fullservice contract covering planned maintenance parts replacement labor uptime guarantee
Санхүүжилтийн сонголтууд: Available through partner institutions including capital lease operating lease project financing terms typically structured over years

8.Түгээмэл асуултууд

Q1 Is this equipment compatible with my existing secondary circuit or SAG mill feed conveyor?
A1 Our engineering team can review your existing plant layout conveyor specifications transfer heights Our standard discharge heights are adjustable within defined ranges custom fabricated support structures can be supplied ensure seamless integration

Q2 What is the expected operational impact on my overall grinding circuit efficiency?
A2 By providing consistently sized wellgraded feed you reduce circulating loads in closedcircuit secondary crushing improve firstpass efficiency into grinding mills Field reports indicate potential gains ball mill throughput due more uniform grindability

Q3 What are typical lead times delivery?
A3 Lead times vary based model complexity current manufacturing schedule Standard configurations typically ship within weeks following order confirmation Customized units may require longer lead times detailed schedule provided upon quotation

Q4 Do you offer performance guarantees?
A4 Yes we provide performance guarantees related rated throughput power consumption product gradation when operated within specified parameters These are detailed commercial technical proposal

Q5 What training provided our operations maintenance teams?
A5 We offer comprehensive onsite training covering safe operation routine maintenance procedures troubleshooting diagnostics Training conducted during commissioning period documentation includes detailed manuals parts lists

Q6 How does pricing compare total cost ownership versus cheaper alternatives?
A6 While initial capital outlay may be higher than some alternatives our documented improvements availability liner life energy efficiency result lower cost per tonne crushed over typical year period Detailed total cost ownership analysis available request

Q7 Can you assist spare parts inventory planning?
A7 Absolutely Our service team provides recommended critical spares list based your specific operating conditions forecasted wear rates can also establish consignment stock arrangements key site minimize logistics delays