Алтны хүдэр бутлах тоног төхөөрөмжийн эх үүсвэрийн үнэ
1. PAINPOINT DRIVE NOLEING
Are your gold processing operations constrained by inconsistent feed size, доторлогооны элэгдлийн хэт их зардал, and unplanned maintenance halting your production line? Inefficient primary crushing directly impacts your entire recovery circuit, хүргэж байна:
Дамжуулалтын саад бэрхшээл: Undersized or oversized crusher output reduces grinding circuit efficiency and overall plant capacity.
Спираль засвар үйлчилгээний зардал: Frequent jaw liner or mantle replacements on abrasive gold ores create significant parts expenditure and labor downtime.
Эрчим хүчний өндөр хэрэглээ: Crushers operating outside their optimal design parameters consume excess power per ton of ore processed.
Аюулгүй байдал & Downtime Risks: Manual clearing of bridging events exposes personnel to risk and stops revenue generation.
Is your current primary crushing solution truly optimized for the variable hardness and abrasiveness of your gold ore body? Юу гэж а 1520% improvement in operational uptime mean for your annual yield?
2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ: HEAVYDUTY GOLD ORE JAW CRUSHER
Энэхүү бүтээгдэхүүний шугам нь бат бөх цувралаас бүрдэнэ, highcapacity jaw crushers engineered specifically for the primary crushing stage of hardrock gold ore processing. Үйл ажиллагааны ажлын урсгал нь найдвартай байдалд зориулагдсан:
1. Тэжээлийн хэрэглээ: RunofMine (Омын) ore is delivered via dump truck or loader into the vibrating grizzly feeder (Vgff vgf), which scalps out fine material.
2. Анхдагч бууралт: Oversize material is directed into the crusher’s chamber, where a highinertia flywheel and optimized kinematics facilitate forceful compression between the fixed and moving jaw plates.
3. Ахах & Дамжуулах: Crushed product exits at the preset closedside setting (Css) and is conveyed to the next stage of your mineral processing plant.
Хэрэглээний хамрах хүрээ: Ideal for primary reduction of quartz veinhosted, sulphidebearing, and other hardrock gold ores with compressive strengths up to 320 МПа. Хувьсгал: Нойтонд зориулагдаагүй, Урьдчилан шигших/хуйхыг хусахгүйгээр наалдамхай хүдэр; requires a prepared foundation and appropriate feed system integration.
3. ҮНДСЭН ОНЦЛОГ
Гүн бутлах танхим & Оновчтой кинематик | Техникийн үндэслэл: Нэхэх өнцөг нэмэгдэж, бутлах цохилт нь урт болно | Үйл ажиллагааны ашиг тус: Enables higher throughput capacity and effective reduction of larger feed block sizes common in gold mining. | ROI нөлөө: Maximizes use of loading equipment cycles, improving tonsperhour (Цагдаа) metrics from the first stage.
HeavyDuty Manganese Steel Jaw Plates | Техникийн үндэслэл: Workhardening austenitic manganese steel with proprietary alloy mix. | Үйл ажиллагааны ашиг тус: Доторлогоонууд нь хатуу хөгждөг, wearresistant surface layer upon impact with abrasive gold ore, хүртэл үйлчилгээний хугацааг уртасгах 30% over standard grades. | ROI нөлөө: Reduces liner changeout frequency, lowering parts inventory costs and associated maintenance labor hours.
Гидравлик тохируулга & Цэвэрлэх систем | Техникийн үндэслэл: CSS тохируулга, камерыг цэвэрлэх зориулалттай нэгдсэн гидравлик цилиндр (Өмнөх). | Үйл ажиллагааны ашиг тус: Operators can adjust product size or clear a stall in minutes from a remote location without manual intervention inside the crusher. | ROI нөлөө: Minimizes unplanned downtime due to bridging or uncrushable material; enhances personnel safety by removing them from hazardous areas.
Бат бөх эксцентрик босоо ам & Холхивчийн угсралт | Техникийн үндэслэл: Forged from highgrade steel and supported by oversized spherical roller bearings. | Үйл ажиллагааны ашиг тус: Provides exceptional durability under continuous highload conditions, ensuring stable operation and longterm mechanical integrity. | ROI нөлөө: Protects against catastrophic bearing failure—a major cause of extended shutdowns—delivering predictable operational life.
Модульчлагдсан хүрээний дизайн & Зэврэлтээс хамгаалах | Техникийн үндэслэл: Fabricated steel sections with specialized internal ribbing; multistage protective paint system. | Үйл ажиллагааны ашиг тус: Simplifies transport to remote sites; offers superior resistance to dust ingress and environmental corrosion in harsh mining conditions. | ROI нөлөө: Reduces longterm structural maintenance needs and protects asset resale value.
4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД
| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Competitor A/B Average) | This Gold Ore Jaw Crusher Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Liner Life (Зүлгүүрийн хүдэр)| 450,000 500,000 MT | 600,000 650,000 MT | +25% Элэгдлийн хугацааг уртасгасан |
| Tons per Hour @ 150mm CSS| 550 600 Цагдаа (Basalt Equivalent) | 650 700 Цагдаа (Basalt Equivalent) | +15% Дамжуулах чадвар |
| Доторлогооны өөрчлөлтийн дундаж зогсолт| 1620 Цаг (-ийн багийнхан 4) | 1012 Цаг (-ийн багийнхан 4) |35% Засвар үйлчилгээний хугацаа |
| Тодорхой эрчим хүчний хэрэглээ| ~0.85 kWh/tonne crushed product| ~0.72 kWh/tonne crushed product |15% Energy Use per Tonne |
_(Figures based on field data from comparable installations processing ore with UCS ~250 MPa.)_
5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД
Загварын хүрээний багтаамж: -аас 350 TPH хэтэрсэн 1,200 TPH throughput capacity depending on feed size and product gradation requirements.
Тэжээх: Up to 1500mm x 1200mm to accept large ROM gold ore.
Эрчим хүчний шаардлага: Driven by highefficiency electric motors ranging from 110 кВт 250 kw; configured for minesite voltage standards.
Материалын үзүүлэлтүүд: Main frame constructed from heavyduty welded steel plate (minimum yield strength >355 МПа). Jaw plates are premiumgrade manganese steel (1418% Ээж).
Физик хэмжээсүүд / Жин: Загвараас хамаарч өөр өөр байдаг; approximate footprint range from ~8m x ~3m; weights from ~45,000 kg to ~85,000 kg.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан; dustsealed bearings protect against particulate ingress.
6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА
West African HardRock Mine Expansion
Сорилт: An existing operation sought to expand plant throughput but was limited by their primary crusher's inability to handle increased tonnage without frequent mechanical issues.
Хариу: Implementation of a Model JC1208 HeavyDuty Jaw Crusher as the new primary unit.
Үр дүн: Achieved sustained throughput at design capacity of +950 Цагдаа; recorded a liner life improvement of 28%, contributing to an estimated annual operating cost saving of $180k USD in parts and labor.
MidScale Contractor Processing Varied Ore
Сорилт: A contracting company processing multiple small deposits faced highly variable ore hardness and abrasiveness, leading to unpredictable crusher performance and maintenance schedules.
Solution Deployment of a versatile jaw crusher with quickadjust hydraulic settings and standardized wear parts across their fleet.
Results Enabled rapid CSS adjustments between sites (<15 хоёр хоног), optimizing product size for different downstream processes. Fleetwide parts standardization reduced inventory costs by an estimated $50k USD annually.
7. АРИЛЖААНЫ ХЭРЭГЛЭЭ
Equipment pricing is structured into three primary tiers based on capacity rating:
1. Стандарт үүрэг (900 Цагдаа): Engineered for largescale mines requiring maximum uptime; includes enhanced monitoring systems as standard.
Optional features include integrated motor drives vs sheave options automated lubrication systems advanced condition monitoring sensors remote diagnostics capability
Service packages are available ranging from basic commissioning support through comprehensive multiyear planned maintenance agreements which include scheduled inspections priority parts supply discounted wear part kits
Financing options can be discussed including straight capital purchase leasetoown agreements or operating leases structured through our financial partners
8.Түгээмэл асуултууд
What feed size can this jaw crusher accept?
Maximum feed size is typically up to approximately80of the grizzly feeder opening Consult specific model specifications but units are designed for typical ROM gold ore dimensions
How does this equipment handle very hard or abrasive quartzose ore?
The combinationof premium workhardening manganese steel liners an optimized crushing chamber geometryand robust bearing designis specifically engineeredfor such conditions Field data shows consistent performanceon oreswith UCS exceeding250MPa
Суурилуулалтын ердийн шаардлага юу вэ?
A prepared reinforced concrete foundationis mandatory alongwith adequate craneagefor assemblyand future liner changes Integrationwitha vibrating grizzly feeder VGFand discharge conveyor systemis requiredfor optimal operation Our engineering team providesfoundation drawingsand interface specifications
Can we use existing motorsor drivesfrom our oldcrusher?
In some cases retrofittingexistingmotors maybe possible subjectto powerrating speedand mounting compatibility review Our technical teamcan performan auditof yourexisting equipmentto determine feasibility often resultingin cost savings
What does deliverylead time typically look like?
For standard models lead timesrange from16to24weeks exworks dependingon currentorder backlog Customconfigurations may require additionalengineeringtime We provide regular updates throughoutthe manufacturingprocess


