1. PAINPOINT DRIVE NOLEING

Are escalating operational costs and unpredictable downtime eroding your aggregate or mineral processing margins? Primary crushing stages present persistent challenges: excessive wear part consumption driving high costperton, unplanned stoppages for tramp metal damage, and inconsistent feed size reduction causing bottlenecks downstream. Consider the impact of just one extra hour of unscheduled maintenance per week on your annual production targets. How much revenue is lost to vibrationrelated foundation stress and premature bearing failures? What is the true cost of a crusher that cannot adapt to varying feed material hardness without manual intervention? These are not merely equipment issues; they are direct threats to plant throughput and profitability. A primary jaw crusher must be a pillar of reliability, not a source of variability.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

JC5000 бол өндөр хүчин чадалтай, singletoggle jaw crusher engineered for the most demanding primary crushing applications in mining, нэг чанартай, and largescale construction recycling. Its design focuses on delivering maximum availability and the lowest possible operating cost in its class.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээлийн хэрэглээ: Том хэмжээний урсацын уурхай эсвэл карьерын материал (1500 мм хүртэл) гүн рүү чиглүүлдэг, амьсгал боогдохгүй бутлах камер.
2. Хувцасны мини үнэлгээ: A robust eccentric shaft drives a dynamically balanced moving jaw in an elliptical motion, applying compressive force to fracture material against the fixed jaw.
3. Ахах: Crushed product exits at the bottom of the chamber, with a discharge setting adjustable via hydraulic wedge or shim systems to ensure precise output gradation.

Хэрэглээний хамрах хүрээ: Хатуу хаданд тохиромжтой (боржин чулуу, сагссах), зүлгүүрийн хүдэр, ба нураах бетон. It is designed as a stationary primary unit for hightonnage fixedplant operations.

Хувьсгал: Not suitable for sticky, plastic clays or as a mobile unit without significant structural support. Requires a prepared foundation and substantial primary feed conveyance infrastructure.

3. ҮНДСЭН ОНЦЛОГ

Гидравлик унтраалга & Тохируулах систем | Техникийн үндэслэл: Хоёр талт гидравлик цилиндр нь механик солих хавтанг орлуулдаг | Үйл ажиллагааны ашиг тус: Аюулгүй байдлыг идэвхжүүлнэ, remote clearing of blockages and adjustment of the closedside setting (Css) in minutes versus hours | ROI нөлөө: Тогтмол тохируулга хийхэд зогсох хугацааг хүртэл бууруулна 80% and minimizes personnel exposure to hazardous manual tasks.

HeavyDuty Spherical Roller Bearing Cartridge | Техникийн үндэслэл: Forged steel cartridge with oversized bearings designed for high radial and axial loads | Үйл ажиллагааны ашиг тус: Eliminates stress concentrations on bearing seats, extends lubrication intervals, and ensures precise shaft alignment under shock loading | ROI нөлөө: Талбайн өгөгдөл нь a 40% increase in average bearing service life compared to traditional pillow block designs.

Boltless Fixed Jaw Die Retention | Техникийн үндэслэл: Wedgelock system secures jaw dies without traditional head bolts | Үйл ажиллагааны ашиг тус: Allows faster, safer die changes; eliminates bolt stretch failures and thread seizure issues common in highvibration environments | ROI нөлөө: Доторлогоо солих хугацааг ойролцоогоор багасгадаг 30%, increasing crusher availability.

Төгсгөлийн элементүүдийн шинжилгээ (FEA) Optimized Frame | Техникийн үндэслэл: Computermodeled stress distribution used to reinforce highload zones with additional steel while optimizing weight elsewhere | Үйл ажиллагааны ашиг тус: Provides exceptional rigidity to withstand peak crushing forces with minimal frame flex, protecting internal components | ROI нөлөө: Mitigates risk of catastrophic frame fatigue failure, protecting longterm asset value.

Integrated PreScreening Grizzly Feeder Option | Техникийн үндэслэл: Vibrating grizzly section mounted directly onto crusher feed hopper | Үйл ажиллагааны ашиг тус: Bypasses subcrushsize fines directly to discharge belt, reducing unnecessary wear in the crushing chamber and boosting effective capacity | ROI нөлөө: Can increase processed tonnage by 1525% on material with high fines content by eliminating chamber choke points.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Харьцуулж болох анги) | JC5000 Solution Documented Result | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Part Life өмс (Mn18/22 Jaw Dies) | 120,000 150,000 MTon (Зүлгүүрийн боржин чулуу) | 180,000 220,000 MTon (Зүлгүүрийн боржин чулуу) | +50% Өргөтгөсөн амьдрал |
| Annual Planned Maintenance Hours| ~250 hours (зэрэг. доторлогооны өөрчлөлт & adjustments) | ~160 hours (зэрэг. доторлогооны өөрчлөлт & adjustments) |36% Maintenance Time |
| Нэг тонн буталсан эрчим хүчний зарцуулалт| Суурь (100%) at CSS of 200mm on Basalt| Measured at CSS of 200mm on Basalt |8% Эрчим хүчний хэрэглээ |
| Дуу чимээ ялгаруулах цаг 10 Meters| ~105 dBA during operation| ~98 dBA during operation |7 dBA Reduction |

_Based on internal testing reports vs. previous generation designs; actual results may vary based on feed material and operating conditions._

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Тэжээх: 1500мм x 2000мм (59" x 79")
Тэжээлийн дээд хэмжээ: 1300 мм хүртэл (51")
Хажуу талын тохиргооны хүрээ: 175 300 mm (7" 12")
Хүчин чадлын хүрээ: Шалтгаална, хамаарна 1,750 MTPH depending on material type & Css
Жолооны эрчим хүчний шаардлага: 200 kw / Up to VSD compatible
Нийт жин (Зөвхөн бутлуур): Ойролцоогоор 86 метр тонн
Үндсэн материалын үзүүлэлтүүд: Өндөр бат бэхийн үйлдвэрлэсэн ган хүрээ; Forged quenched & tempered eccentric shaft; Manganese steel jaw dies standard.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +50°С хүртэлх орчны температурт зориулагдсан (4°F-аас +122°F хүртэл). Dust sealing kits available for extreme conditions.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Хатуу чулуулгийн олборлолт – Боржин чулуун дүүргэгчийн үйлдвэрлэл

Сорилт: A large granite quarry faced unsustainable costs due to frequent jaw die changes every 90k tons and excessive downtime from tramp steel incidents damaging pitman bearings.
Хариу: Implementation of two JC5000 units featuring the hydraulic toggle system for quick clearing and boltless die retention.
Үр дүн: Achieved an average die life extension to 165k tons per set. The hydraulic system cleared three major tramp metal events in under 30 minutes each—incidents that previously caused 8+ hours of downtime per event—resulting in an estimated 450 additional production hours annually.

Iron Ore Primary Crushing Station

Сорилт: An iron ore processing plant required higher primary throughput but was limited by an older crusher's inability to handle variable feed hardness without constant manual CSS adjustment.
Хариу: Installation of a JC5000 equipped with automated wear compensation software linked to its hydraulic adjustment system.
Үр дүн: The system automatically maintained consistent product top size despite fluctuating ore hardness bands (±15% UCS). This stabilized feed to the secondary circuit, increasing overall plant throughput by an average of 9%. Power monitoring showed a 7% reduction in specific energy consumption versus the retired unit.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

The JC5000 is positioned as a capital investment focused on total cost of ownership reduction over a standard duty cycle exceeding 10 жил.

Base Equipment Pricing Tier: Reflects its heavyduty construction class; structured around core configuration options such as motor type (fixed speed vs VSD), drive arrangement (sheave & vbelts vs direct coupling), and standard vs heavyduty skid base.
Нэмэлт шинж чанарууд & Багцууд:
Integrated Grizzly Feeder Module
Automated Wear Compensation System
HighAmbient Temperature Lubrication Package
Dust Sealing Kit Level I or II
Remote Monitoring Telematics Package
Үйлчилгээний багцууд: Available from multiyear preventive maintenance agreements with guaranteed parts availability SLAs upto fullscope performancebased contracts where service provider guarantees uptime percentage.
Санхүүжилтийн сонголтууд: Available through partners including equipment leasing structures tailored for municipal entities or capital expenditure loans designed for private mining contractors seeking predictable monthly payments aligned with project cash flow.

8. Түгээмэл асуултууд

1. Is the JC5000 compatible with our existing primary feed conveyor and discharge infrastructure?
Detailed interface drawings are provided during presales engineering review. The crusher requires specific feed heights and discharge clearances which can often be adapted with existing structures; our engineering team conducts compatibility assessments as standard practice.

2. Суурилуулалтын явцад хүлээгдэж буй үйл ажиллагааны нөлөөлөл гэж юу вэ?
As a major stationary unit requiring a reinforced concrete foundation installation typically involves scheduled plant shutdown period ranging from two four weeks depending on site readiness including foundation cure time component assembly commissioning

3. How does warranty coverage work what does it include?
Standard warranty covers defects materials workmanship critical components like main frame pitman eccentric shaft bearings period months operation whichever comes first Wear parts jaw dies subject separate wear life guarantee based negotiated applicationspecific tonnage targets

4. Are spare parts readily available what are lead times?
Critical spare parts rotating assemblies bearing cartridges hydraulic cylinders held regional distribution centers Noncritical fabricated components typically available within weeks from manufacturing Global logistics network supports expedited shipping where required

5.