1. PAINPOINT DRIVE NOLEING

Is your bulk material handling operation struggling with the high costs and inefficiencies of traditional screening for foodgrade powders like confectioner’s sugar, flour, or beverage ingredients? Operational challenges with standard vibrating screens directly impact your bottom line and compliance status.

Бүтээгдэхүүний бохирдлын эрсдэл: Metaltometal contact in vibrator mechanisms can generate minute ferrous particles, posing a critical threat to product purity and creating a significant liability for FDAregulated facilities.
Хэт их засвар үйлчилгээ & Сул зогсолт: Traditional eccentric drive systems with numerous bearings and lubricants require frequent servicing. Unscheduled downtime for maintenance halts production lines, алдагдах гарц нь цагт хэдэн мянган зардал гаргадаг.
Үр ашиггүй торгууль арилгах & Product Loss: Inadequate screen deck technology or poor vibration dynamics can lead to blinding (screen clogging) or the passage of oversized contaminants. This results in either offspec product requiring reprocessing or valuable product being wasted as oversize.
Дуу чимээ & Чичиргээ дамжуулах: Excessive mechanical vibration transmits into support structures, leading to worker fatigue, potential structural damage, and difficulty meeting workplace safety standards.

Are you searching for a screening solution that prioritizes hygienic design, өмчлөлийн нийт зардлыг бууруулдаг, and ensures consistent product quality without compromising on throughput?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

The FDA Approved Coke Vibration Screen is a highperformance, linear motion vibrating screener engineered specifically for the precise sizing and scalping of foodgrade and pharmaceutical powders where contamination control is paramount. "Кокс" in this context refers to the equipment's suitability for handling fine, freeflowing materials like confectioner's sugar (icing sugar), not petroleum coke.

Үйл ажиллагааны ажлын урсгал:
1. Хяналттай тэжээл: Bulk material is evenly introduced onto the inlet flange of the fully enclosed screen body.
2. DualMotor Linear Vibration: Two synchronized vibratory motors generate a linear throwing motion, efficiently conveying material across the screen deck while stratifying particles for accurate separation.
3. Нарийвчилсан тусгаарлалт: Material is separated into defined fractions through one or multiple screen decks (гаруй, mids, нарийн торгог), with apertures selected for your specific cut point.
4. Sanitary Discharge: Separated fractions exit through dedicated, sealed discharge spouts into downstream processes or collection systems.
5. QuickChange Accessibility: The screen frame opens rapidly via quickrelease clamps, allowing for fast screen mesh changes and inspection without tools.

Хэрэглээний хамрах хүрээ: Ideal for fine (50 тулд торон 400 шүүр) dry powder screening in food (beverage mixes, spices), эмийн (туслах бодисууд), болон химийн үйлдвэрүүд. Designed for capacities typically ranging from 1 нь 50 metric tons per hour depending on model and material.

Хувьсгал: Not designed for heavyduty scalping of large (>50мм) rocky material, wet slurry screening, or highly abrasive industrial minerals processing.

3. ҮНДСЭН ОНЦЛОГ

Hygienic USDA/FDA Compliant Design | Техникийн үндэслэл: Fully stainless steel construction (contact & noncontact parts), polished welds, sealed vibrator motors | Үйл ажиллагааны ашиг тус: Eliminates corrosion pockets; prevents lubricant or ferrous contamination; allows for effective washdown | ROI нөлөө: Reduces product rejection risk and audit nonconformities; protects brand reputation.

Dual Vibrator Motor Drive System | Техникийн үндэслэл: Хоёр гаднаас суурилуулсан, synchronized industrial vibrator motors generating linear motion | Үйл ажиллагааны ашиг тус: No internal gears, давдас байлаа, or bearings requiring lubrication; minimal maintenance points; vibration amplitude is easily adjusted via motor weights | ROI нөлөө: Cuts planned maintenance labor by up to 70% versus eccentric drives; eliminates cost of specialty lubricants.

Fully Enclosed & DustTight Body | Техникийн үндэслэл: Gasketed panels and flanges with continuous welds create a negativepressure environment | Үйл ажиллагааны ашиг тус: Contains dust entirely, improving plant air quality and operator safety; prevents product loss to atmosphere | ROI нөлөө: Reduces waste; lowers HVAC filtration load; ensures compliance with occupational exposure limits.

QuickRelease Deck Access System | Техникийн үндэслэл: Pneumatic or manual quickrelease clamps allow singleoperator access to screen decks in under 60 секунд | Үйл ажиллагааны ашиг тус: Dramatically reduces downtime for screen changes, шалгалтууд, or cleanout between batches | ROI нөлөө: Ургамлын хүртээмжийг нэмэгдүүлдэг; provides flexibility for short production runs with different specifications.

Modular Screen Frame & Mesh System | Техникийн үндэслэл: Independent tensioned screen frames compatible with synthetic polyurethane or stainless steel wire mesh | Үйл ажиллагааны ашиг тус: Enables rapid mesh replacement; allows use of specialized cleaning ballsystems to combat blinding | ROI нөлөө: Хэрэглээний ашиглалтын хугацааг уртасгана; maintains consistent throughput quality over longer periods.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Mechanical Eccentric Screens) | FDA Approved Coke Vibration Screen Solution | Давуу тал (% сайжруулалт) |
| : | : | : | : |
| Risk of Product Contamination | High Internal lubricated bearings & gears near product zone | None Externally mounted sealed vibrators & no internal lubrication points >99% бууруулах |
| Жилийн засвар үйлчилгээний цаг| ~120 цаг (холхивчийн өөрчлөлт,тосолгооны хуваарь,сул зогсолт) ~40 hours (primarily motor inspection/cleaning) ~67% буурсан |
| Дэлгэц солих хугацаа| 6090 хоёр хоног (bolted covers,misalignment issues) <10 хоёр хоног (quickclamp system) ~85% буурна |
| Эрчим хүчний зардал (кВт/тн)| Higher due to mechanical friction losses Lower due to direct vibratory drive Field data shows 1520% сайжруулалт |
| Дуу чимээний түвшин 1 Метр| 8590 дүүдэр(Аг) <75 дүүдэр(Аг) Significant reduction aiding OSHA compliance |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын хүрээ & Хүчин чадал: -д боломжтой 8 standard sizes from 0.6m x 1.2m to 2.4m x 6.0m deck sizes. -аас хүчин чадал 1 TPH хүртэл 50 TPH for dry confectioner’s sugar at 40 mesh separation.
Эрчим хүчний шаардлага: -аас хос доргиурт мотор 0.25 кВт 7.5 kW each depending on model size.Total installed power ranges from 0.5 kW to15 kW.STandard supply:400V/50Гц/3 фаз(Other voltages available).
Материалын үзүүлэлтүүд: All product contact parts are constructed from304or316Lstainless steel.Ra surface finish ≤0 .8 μm on contact surfaces.Noncontact structural supports are carbon steel with FDAapproved epoxy coating.
Физик хэмжээсүүд & Жин: Varies by model.Largest model(2 .4mx6 .0м):Approx.length9 .5m(width3 .0mheight2 .8m).Weight approx.,9000kg.
Environmental Operating Range Ambient temperature:20°Cto+40°C.Maximum relative humidity95%(конденсацигүй).Designedforindoorinstallation.CIP(CleanInPlace)compatiblewithoptionalequipment.

6 ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

[Beverage Mix Manufacturing] Challenge A major beverage producer faced frequent microcontamination alerts in their instant drink mix line traced back t o metallic wear particles from an older vibrating screener causing batch rejections Solution ImplementationofanFDAApprovedCokeVibrationScreenwith316Lstainlessconstructionandexternallymountedvibrators Results Zero contaminationrelatedrejectionsover18monthsofoperation Screenchangeovertimeforproductswitchoversreducedfrom75to8minutes increasinglineutilizationby12%

[Industrial Bakery Premix Facility] Challenge A bulk flourandpowdered ingredienthandlingplant experiencedexcessive dust emissionsandproductlossduringthetransferandscreeningprocess leadingtohousekeepingissuesandregulatoryconcerns Solution InstallationofafullyencloseddusttightCokeVibrationScreenintegratedwithapneumaticconveyingsystem Results Containedallprocessdust eliminatingvisibleemissions Productrecoveryimprovedbyestimated2 .5%annuallypayingfortheequipmentinunder24months

7 АРИЛЖААНЫ ХЭРЭГЛЭЭ

Equipment pricing tiers are structured based on machine size capacity constructionmaterialgradeandspecificcertificationrequirements

Үндсэн тоног төхөөрөмжийн түвшин(Standard304SSUSDA):$25000$85000
Premium Hygiene Tier(316LSSFullFDAPharmaceuticalDocumentation):$40000$140000
Optional Features Costaddedfor:CIPsprayballsystems explosionproofmotorsspecializedscreenmeshtypesairknife deblindingkits integratedcontrolpanelswithHMI
Service Packages Availableinclude:
BasicWarranty12monthsonparts&хөдөлмөр
ExtendedProtectionPlan36monthscriticalcomponentcoverage
Жилийн үзлэг&PerformanceAuditContract
Financing Options Flexiblecommercialleasingarrangementsareavailablethroughpartnerfinancialinstitutions typicallyoffering24to60monthtermswithcompetitive ratestohelppreservecapitalexpenditurebudgets

8 Түгээмэл асуултууд

Q What certifications do these screens carry?
A OurFDAApprovedCokeVibrationScreensaremanufacturedtocomplywithUSDAFDA21CFRPart117 CGMPguidelinesandcanbesuppliedwithfullmaterialcertificates traceabilitydocumentsand3 .1materialcertificatesasperEN10204

Q Are they compatible with our existing pneumatic conveying line?
A Yes Theyaredesignedwithmatchedflangedinletsandoutlets Standardsizessimplifyintegrationintoexistingpowderhandlingsystems Theencloseddesignmaintainssystempressurebalance

Q How does the absence of internal lubrication impact long term reliability?
A Sealedfor lifevibratormotorsareindustrialgradecomponentsratedfor thousandsofhoursofcontinuousoperation Eliminatinginternalgearsandbearingsremovesthemostcommonfailurepointsin traditionalscreensleadingtomorepredictableperformanceandreducedsparepartsinventory

Q Can you handle multiple separations in one unit?
A Yes Multideckconfigurationsarestandard Wetypicallyoffertwoorthreedeckmodelsallowingfortheproductionofthreeorfourfractions overs mids fines simultaneouslyfromasinglefeedstream

Q What is the lead time for delivery?
A Forstandardmodels leadtimeistypically1014weeksfromorderconfirmation Customconfigurationsmayrequireadditionalengineeringtime

Q Do you offer test trials with our specific material?
A Yes Weprovidecomprehensivetestingatourdedicatedprocesslaboratoryorfacilitatemobiletestunitrentals Thisallowsyoutoverifycapacity separationefficiencyandfinalproductqualitywithyouractualmaterialbeforepurchase