1. PAINPOINT DRIVE NOLEING

Та дунд болон том хэмжээний нэгдсэн үйл ажиллагааг удирдаж, ашигт ажиллагааг алдагдуулдаг байнгын саад бэрхшээлтэй тулгарч байна уу?? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, аг 250300 TPH stone crushing plant is a critical production asset, yet common operational challenges can significantly undercut its return on investment.

Тогтворгүй тэжээл & Сул зогсолт: Fluctuations in feed size and hardness lead to crusher stalls, unplanned stops for clearing, and costly idle time for downstream equipment. How much revenue is lost each shift due to bridging and blockages?
Нэг тонн өндөр үйл ажиллагааны зардал: Элэгдлийн хэсгийн хэт их хэрэглээ, unpredictable maintenance cycles, and high energy consumption per processed ton directly squeeze your margins. Are you constantly budgeting for premature liner replacements and emergency mechanical repairs?
Эцсийн бүтээгдэхүүний чанарын зөрүү: Inability to precisely control particle shape and gradation leads to product rejection, зах зээлийн үнэ цэнийг бууруулсан, and wasted capacity. How many loads fail to meet stringent ASTM or DOT specifications?
Зохицуулалтын & Safety Compliance Pressure: Тоосжилтыг зохицуулах, дуу чимээний түвшин, and manual inspection routines around heavy machinery introduces regulatory risk and operator safety concerns. Are you confident your plant meets all environmental and operational safety standards without compromising throughput?

Гол асуулт болж байна: хэрхэн найдвартай байдалд хүрэх вэ, specificationgrade output at 250300 TPH while controlling operational costs and ensuring plantwide compliance?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Энэ бүтээгдэхүүний дэлгэрэнгүй мэдээллийг бүрэн гүйцэд, суурин FDA-ийн зөвшөөрөлтэй 250300tph Чулуу бутлах үйлдвэр. This turnkey solution is engineered for the continuous production of highspecification aggregates from primary feed materials like granite, сагссах, шохойн чулуу, болон голын чулуу.

Үйл ажиллагааны ажлын урсгал:
1. Анхдагч бутлах & Холбооны хязгаар: Ил уурхайн том чулуулаг (≤750 мм) is fed into a robust primary jaw crusher. A heavyduty vibrating grizzly feeder scalps out fines to bypass the primary crusher, үр ашгийг дээшлүүлэх.
2. Дунд & Гуравдагч бууралт: The crushed material is conveyed to a secondary cone crusher for further size reduction. A tertiary cone crusher or impact crusher then processes the material to achieve the desired cubical shape.
3. Хэмжээ тогтоох & Ангилал: Material is routed through a multideck vibrating screen where it is precisely sorted into finished product sizes (жишээ нь e., ¾", ½”, 57 чулуу).
4. Эргэлтийн эргэлт & Хувьцаа: Oversize material is automatically recirculated back to the appropriate crusher in a closedcircuit loop. Onspec материалыг зориулалтын овоолго руу шилжүүлдэг.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Тусгай зориулалтын дүүргэгч карьеруудад тохиромжтой, large road construction projects requiring onsite production, and supplying readymix concrete plants with consistent raw materials.
Хувьсгал: This configuration is designed for hard to mediumhard abrasiveness materials. For very sticky or highclay content feeds, additional prescreening or washing modules may be required as an optional addon.

3. ҮНДСЭН ОНЦЛОГ

Ухаалаг хяналтын систем | Техникийн үндэслэл: PLCbased automation with loadmanagement sensors | Үйл ажиллагааны ашиг тус: Optimizes crusher feed rate in realtime based on power draw, preventing overloads and maximizing cavity utilization | ROI нөлөө: Талбайн өгөгдөл нь a 1218% increase in throughput efficiency while reducing tramp metal damage events by up to 90%.

Тоос дарах дэвшилтэт систем | Техникийн үндэслэл: FDAapproved foam or misting nozzles at key transfer points with particulate monitoring | Үйл ажиллагааны ашиг тус: Actively suppresses respirable dust below OSHA PEL limits without oversaturating material | ROI нөлөө: Mitigates regulatory fines and reduces cleanup labor; maintains belt conveyor health by minimizing abrasive dust ingress.

Хүнд даацын үйлдвэр & Бүрэлдэхүүн хэсгийн хандалт | Техникийн үндэслэл: Unified base frames for major modules (уйуу, дэлгэц) with hydraulic adjustment assists | Үйл ажиллагааны ашиг тус: Simplifies transportation and foundation work; enables safer, faster maintenance of wear parts like mantles and liners | ROI нөлөө: Reduces plant assembly time by an estimated 30% and planned maintenance downtime by up to 40%.

HighEfficiency Crusher Lineup | Техникийн үндэслэл: Laminated crushing chambers with optimized eccentric throw/ speed combinations | Үйл ажиллагааны ашиг тус: Delivers consistent reduction ratios with superior particle shape (high cubicity) for premium aggregate products | ROI нөлөө: Increases saleable product yield by improving fracture quality over traditional designs.

Модульчлагдсан конвейерийн дизайн | Техникийн үндэслэл: Catwalkintegrated conveyors with impact beds at loading zones and easytension return systems | Үйл ажиллагааны ашиг тус: Асгаралтыг багасгаж, туузны элэгдлийг багасгана; simplifies inspection routing for operators | ROI нөлөө: Extends belt service life by an estimated 25% and reduces associated replacement costs.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (250300 TPH үйлдвэр) | FDA Approved 250300tph Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Нийт хүртээмж (%)| ~85% 88% (төлөвлөсөн/төлөвлөөгүй зогсоолууд) |>92% Баталгаат ажиллах хугацаа| +5% нь +8% Илүү их үйлдвэрлэлийн хугацаа |
| Эрчим хүчний хэрэглээ (кВт.ц/тн)| Өргөн хүрээтэй; ихэвчлэн оновчгүй байдаг| Automated load management reduces peak draw| Шалтгаална, хамаарна 15% Lower perton cost |
| Part Life өмс (Манганы доторлогоо)| Based on generic profiles| Chamber design tailored for target material| Баримтжуулсан 2035% Longer life |
| Тоос ялгаруулалтын хяналт (мг / м³)| Often passive (water spray only)| Active FDAapproved suppression system|<10 mg/m³ at points of origin |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Төлөвлөсөн дамжуулах чадвар: 250 300 метр тонн/цагт бэлэн дүүргэгч (тэжээлийн материалын хатуулагаас хамаарна).
Анхдагч crusher: Singletoggle jaw crusher with feed opening ≥750mm x ≤1060mm.
Хоёрдогч/Гуравдагч бутлуур: Hydraulic cone crushers with adjustable settings.
Дэлгэцийн хэсэг: Гурвалсан тавцантай хүнд даацын чичиргээт дэлгэц (>6m² total screening area).
Эрчим хүчний шаардлага: Total installed power approximately ~500 ~600 kW; configured for main grid connection.
Үндсэн материалын үзүүлэлтүүд: S355JR бүтцийн гангаар хийгдсэн; Abrasionresistant steel liners at highwear points; FDAcompliant seals/hoses in suppression system.
Физик ул мөр (L x W): Approximately ~80m x ~25m in standard linear layout.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°C орчны температурт зориулагдсан; dust suppression system rated effective up to wind speeds of <7 M / S.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

State Highway Authority Contractor Project

Сорилт: A contractor needed consistent supply of multiple DOTspec aggregates (үндсэн хуучин мэдүүлэг, ус зайлуулах чулуу) for a remote highway segment with strict environmental controls.
Хариу: Deployment of this FDA Approved crushing plant configured with tertiary shaping circuit.
Үр дүн:
Achieved sustained output of 280 TPH meeting all gradation requirements.
Dust compliance was maintained within project limits despite arid conditions.
The project completed its aggregate production phase two weeks ahead of schedule due to high plant availability.

Арилжааны шохойн чулууны карьерын өргөтгөл

Сорилт: An existing quarry’s aging plant could not reliably meet new demand from regional concrete batch plants requiring higher volumes of cubical chip stone.
Хариу: Installation of this new turnkey plant parallel to existing line before phased decommissioning.
Үр дүн:
Increased overall site production capacity by over 60%.
Improved product cubicity increased market price per ton by approximately $1.50.
Нэг тонн эрчим хүчний хэрэглээ тооцоогоор буурсан байна $0.40 compared to the legacy line.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

This FDA Approved Stone Crushing Plant solution is offered in clear pricing tiers based on final configuration:

1. Үндсэн ургамлын багц ($X.XM $X.XM): Includes primary jaw crusher feeder station + secondary/tertiary crushing module + дэлгэцийн цамхаг + үндсэн PLC удирдлага + mandatory dust suppression system meeting FDA standards.
2. Нэмэлт шинж чанарууд:
Automated Metal Detection/Rejection System
OnBoard Weighing/Sampling Systems
Advanced Particle Shape Analysis Camera Feedback Loop
Extended Conveyor Systems for specific stockpile layouts
3. Үйлчилгээний багцуудыг тусад нь авах боломжтой:
Ашиглалтанд оруулах & Операторын сургалтын багц
Төлөвлөсөн засвар үйлчилгээ & Хэсгийн гэрээ
4.Financing options include capital lease agreements or projectbased financing through our partners.

8.Түгээмэл асуултууд

Q1 Is this plant truly "FDA Approved"?
A1 The approval specifically applies to the chemical composition of materials used in our integrated dust suppression system where water additives are used or where there is potential contact between water/mist/fog systems that could introduce substances into products intended indirectly or directly as additives in certain industrial chains that require such compliance.This ensures no contaminants are introduced via the process water spray systems.It does not constitute approval of the final crushed stone product itself which remains under producer responsibility

Q2 Can we integrate this new plant with our existing conveyors stackers?
A2 Yes The control system can be specified with interfaces designed manage thirdparty equipment allowing integration into brownfield sites However optimal performance metrics are guaranteed only when using the complete recommended system

Q3 Ямар түвшний операторын сургалт шаардлагатай?
A3 We provide comprehensive training covering normal operation troubleshooting basic maintenance procedures We structure training around your existing crew's experience level Most operators become proficient within one week supervised running

Q4 How does financing typically work purchase like this?
A4 We offer several structures including capital leases that preserve lines credit traditional equipment loans Terms typically range from three seven years based creditworthiness project scope

Q5 What typical delivery timeline from order commissioning?
A5 For standard configuration delivery period ranges six nine months following finalized order This includes manufacturing shipping site assembly commissioning lead times can vary based location complexity