Зорилтот ил уурхайн тогтворжуулагч бутлах төхөөрөмж: Хамгийн их бүтээмж, хамгийн бага зогсолтод зориулагдсан

1. PAINPOINT DRIVE NOLEING

Тогтвортой үйлдвэрлэл, specificationgrade railway ballast is a core profitability driver for quarries, yet the crushing process presents persistent operational challenges. Та тулгарч байна уу:
Хэт их торгууль бий болгох: Шалтгаална, хамаарна 20% of processed material can fall below the required gradation, turning potential revenue into lowvalue byproduct.
Төлөвлөөгүй зогсолт: Frequent liner changes and wear part failures in abrasive granite, сагссах, or gneiss applications halt your primary production line for costly maintenance windows.
Тохиромжгүй бүтээгдэхүүний хэлбэр: Poor cubicity and excessive flaky material in your ballast product can lead to rejection by rail authorities, requiring recrushing and stockpiling issues.
Онцгой үйл ажиллагааны зардал: Rising energy consumption per ton and the cumulative expense of rapid wear part consumption directly erode your margin on every cubic meter of ballast shipped.
Rigid Process Flow: Inflexible crusher settings struggle to adapt to natural variations in feed stone size or hardness, causing bottlenecks and quality control headaches.

Үйлдвэрийн менежерүүдийн гол асуулт бол энэ юм: how can you increase the percentage of highvalue, inspec ballast while systematically reducing cost per ton and unplanned stoppages?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Our dedicated quarry ballast crushing equipment is a highperformance cone crusher series specifically configured for secondary and tertiary reduction of hard, abrasive aggregates into railway ballast. The operational workflow is designed for integration into existing plant layouts:

1. Primary Feed Reception: Accepts screened oversize material (+40мм) from your primary jaw or gyratory crusher.
2. Precision Reduction: Utilizes a combination of high inertia and an optimized crushing chamber geometry to fracture stone along natural lines.
3. Бүтээгдэхүүний хэлбэр: Interparticle comminution within a packedbed chamber promotes the production of cubic, wellshaped particles critical for ballast interlock.
4. Тэмтөлтийн удирдлага: Хаалттай талын тохиргооны гидравлик тохируулга (Css) allows realtime tuning to meet exacting BS, AREMA, or local rail specifications (жишээ нь e., 5025мм).
5. Direct Discharge: Crushed product is conveyed to final screening decks, minimizing chip rehandling and degradation.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Тохиромжтой: Secondary/tertiary crushing of granite, урхи чулуу, сагссах, and other high PSI (250+ МПа) aggregates for railway ballast and construction armor stone.
Хувьсгал: Not designed as a primary crusher for runofquarry material exceeding a top size of 250mm. Not suitable for processing recycled concrete or asphalt (Рэп / rca) without significant configuration changes.

3. ҮНДСЭН ОНЦЛОГ

Hydroset CSS тохируулга | Техникийн үндэслэл: Hydraulic piston supporting main shaft | Үйл ажиллагааны ашиг тус: Operators can adjust crusher gap settings in under 60 seconds from a remote location for precise gradation control. | ROI нөлөө: Гараар жийргэвчний тохируулга хийх үйлдвэрлэлийн зогсолтыг арилгана, үйлдвэрийн хүртээмжийг тооцоогоор нэмэгдүүлэх 23%.

Олон давхаргат бутлах камер | Техникийн үндэслэл: Optimized feed opening, Зэрэгцээ бүсийн урт, and throw profile | Үйл ажиллагааны ашиг тус: Creates a rockonrock crushing action that reduces liner wear by up to 30% on abrasive stone while enhancing particle shape cubicity. | ROI нөлөө: Lowers costperton for manganese steel consumables and improves saleable product yield.

Автомат элэгдлийн нөхөн олговор | Техникийн үндэслэл: PLCintegrated system monitoring hydraulic pressure and piston position | Үйл ажиллагааны ашиг тус: Automatically maintains the preset closedside setting as liners wear, ensuring consistent product gradation throughout the liner lifecycle without manual intervention. | ROI нөлөө: Reduces product quality variation by over 70%, virtually eliminating offspec batches.

High Inertia AntiFriction Bearings | Техникийн үндэслэл: Largediameter heavyduty roller bearings supporting eccentric assembly | Үйл ажиллагааны ашиг тус: Sustains high crushing forces with lower friction losses than bushingtype designs, handling peak loads from uncrushable material via tramp release. | ROI нөлөө: Талбайн өгөгдөл нь a 1520% тодорхой эрчим хүчний хэрэглээг бууруулах (кВт.ц/тн) compared to older crusher designs.

Доторлогоо хадгалах систем | Техникийн үндэслэл: Mechanically locked backing compound and boltin design | Үйл ажиллагааны ашиг тус: Secures mantle and concave liners firmly, preventing movement that causes premature fatigue failure and reducing liner changeout time by up to 40%. | ROI нөлөө: Shortens planned maintenance downtime directly impacting annual throughput capacity.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Дундаж конусан бутлуур) | Манай карьерын тогтворжуулагчийг бутлах шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Saleable Ballast Yield (% тэжээлийн) | 6575% | 7885%| +10 нь +15% |
| Liner Life (Operating Hours Granite) | 800 1,200 цаг| 1,400 1,800 цаг| +40% |
| Эрчим хүчний хэрэглээ (kWh per ton output)| Based on historical plant data| Configurable based on model selection| Шалтгаална, хамаарна 20% |
| Зэрэглэлийн тууштай байдал (Std. Deviation in CSS)| High variation over liner life| Maintained within ±2mm via automation| +70% Төвөг |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (MTBF)| ~1500 цаг| Аж үйлдвэрийн туршилтууд үүнийг харуулж байна >2,200 цаг| +30% Нарслаг |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын хүрээний багтаамж: 150 – 800 цагт тонн (Цагдаа) of finished ballast product (50mm+25mm), depending on chamber selection and feed material.
Эрчим хүчний шаардлага: -аас цахилгаан мотор хөтөч 150 кВт 400 kw. All models include softstart capability for reduced electrical network stress.
Материалын үзүүлэлтүүд: Өндөр зэрэглэлийн цутгамал ган үндсэн хүрээ; Austenitic manganese steel wear liners standard; Optional chromewhite iron liners available for specific highly abrasive feeds.
Физик хэмжээсүүд (Ердийн загвар): Ойролцоох. Уртын хэмжээ: 4м x Өргөн: 3m x Өндөр: 3м (тэжээлийн бункерээс бусад). Weight ranges from ~18 to ~45 tonnes.
Байгаль орчны үйл ажиллагааны хүрээ: Тохиромжтой тосолгооны материалаар 20 ° C-аас + 45 ° C хүртэлх орчны температурт зориулагдсан. Dust sealing is rated IP67 standard.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Хатуу рок карьер нийлүүлэх үндэсний төмөр замын төсөл | Сорилт: A granite quarry’s existing secondary crusher produced over 22% fines when making Type A ballast, creating a significant waste stream during a highvolume infrastructure project.| Хариу: Implementation of our HPCseries quarry ballast crushing equipment with a coarseliner chamber profile.| Үр дүн: Торгуулийн хэмжээг доод хэмжээнд хүртэл бууруулсан 14%, increasing saleable yield by over 8%. The automated wear compensation maintained gradation compliance across weekly quality audits with zero nonconformance reports.

Regional Aggregate Producer Expanding Market Reach | Сорилт: Need to produce both premium railway ballast and construction aggregate from the same plant without sacrificing flexibility or incurring excessive changeover downtime.| Хариу: Installation of our multichamber capable cone crusher with two interchangeable liner sets.| Үр дүн: Changeover between rail spec aggregate and road base spec is achieved in one scheduled 8hour shift versus 24 hours previously required for major reconfiguration. This enabled the producer to service both markets competitively.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our quarry ballast crushing equipment is offered in three primary tiers:

Стандарт үүргийн тохиргоо: For consistent feed materials. Үндсэн бутлуур орно, жолооны хөдөлгөөн, basic lubrication system, and manual controls.
Өндөр боломжийн тохиргоо: Adds automated wear compensation PLC system advanced dust seals heavyduty filtration package remote monitoring ports
Turnkey Modular Skid Package: Crusher premounted on a structural steel skid complete with integrated feeders conveyors walkways safety systems

Нэмэлт функцууд орно:
Metal detection automatic tramp release systems
Lubrication oil condition sensors
Нарийвчилсан урьдчилан таамаглах засвар үйлчилгээний програм хангамжийг нэгтгэх

Service packages range from annual inspection plans comprehensive longterm performance contracts including guaranteed parts availability financing options include equipment leasing capital loans through partner institutions tailored payperton agreements

8.Түгээмэл асуултууд

Q What primary crusher feed size is compatible with your quarry ballast crushing equipment?
A For optimal performance we recommend a maximum feed size not exceeding 250mm ideally prescreened at 40mm This ensures efficient operation prevents chokefeeding

Q How does this equipment impact our overall plant throughput?
A By increasing saleable yield reducing unplanned downtime field data typically shows net plant throughput increases between 5 15 depending on existing circuit limitations

Q Элэгдэлд орсон эд ангиуд бэлэн байна?
A We maintain regional inventory hubs stock all critical wearing parts including mantles concaves bushings Standard delivery lead times are under 72 hours supported by guaranteed supply agreements

Q What are typical installation requirements?
A The unit requires prepared concrete foundations adequate craneage lifting capacity electrical connection per model specifications Our engineering team provides full foundation drawings load data

Q Can we finance this equipment under an operating expense OpEx model?
A Yes we offer several flexible arrangements including rental leasetoown contracts based on monthly throughput volumes allowing you preserve capital expenditure CapEx budgets