1. PAINPOINT DRIVE NOLEING

Ашиглалтын зардал нэмэгдэж, урьдчилан тааварлах боломжгүй байдал нь таны үндсэн бутлах хэлхээний ашигт ажиллагаанд сөргөөр нөлөөлж байна.? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, the primary crushing stage is a critical bottleneck where inefficiencies cascade through the entire processing line. Нийтлэг бэрхшээлүүд орно:

Төлөвлөөгүй завсарлага: Premature wear of critical components like mantles and concaves leads to frequent, disruptive stoppages for replacement, costing hundreds of production hours annually.
Нэг тонн өндөр үйл ажиллагааны зардал: Excessive energy consumption per crushed tonne and the high cost of consumable parts directly impact your bottomline operating expenditure.
Тогтворгүй бүтээгдэхүүний зэрэглэл: Fluctuations in feed material can cause significant variation in product size, overloading downstream screens and crushers, reducing overall plant throughput.
Хөдөлмөр эрчимтэй засвар үйлчилгээ: Traditional designs require extensive manual intervention for setting adjustments and wear part inspection, exposing personnel to risk and extending maintenance windows.

Is your operation equipped to handle increasing ore hardness and throughput demands while controlling costs? The specification of your primary gyratory crusher is the foundational decision that determines longterm circuit stability and economic performance.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ: ГИРАТОР БУТЛУУР

A gyratory crusher is a stationary compressive crushing machine central to hightonnage mining and aggregate operations. It reduces runofmine ore or large quarry rock by compressing it between a fixed concave surface and a gyrating mantle mounted on an oscillating spindle.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээлийн хэрэглээ: Largesized material is directed into the top of the crusher’s crushing chamber via a feed hopper.
2. Шахах бутлах: The central shaft assembly (гол бүтэгчз, модны бүтэх) gyrates within the stationary concave liner. Rock is nipped and crushed as it moves downward through the progressively narrower chamber.
3. Discharge Setting Control: The final product size is determined by the closedside setting (Css), adjusted by raising or lowering the main shaft assembly hydraulically.
4. Бүтээгдэхалт авах: Crushed material exits through the bottom of the crusher (the discharge opening) onto a conveyor for transport to secondary processing.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Хатууг анхдагч бутлахад тохиромжтой, зүлгүүрийн хүдэр (төмөр, зэс, Алт) and large aggregate feed in highcapacity operations (>1,000 цагдаа). Excels in slabby material handling.
Хувьсгал: Higher capital cost compared to equivalent jaw crushers. Requires a substantial, stable foundation. Not suitable for lowtonnage operations or highly plastic/sticky materials without modification.

3. ҮНДСЭН ОНЦЛОГ

Патентлагдсан хотгор загвар | Техникийн үндэслэл: Хэсэгчилсэн, alloyoptimized liner profiles | Үйл ажиллагааны ашиг тус: Extended service life up to 30% longer than conventional designs; more uniform wear distribution | ROI нөлөө: Reduces liner inventory costs and downtime frequency for changes

Integrated Smart Control System | Техникийн үндэслэл: Realtime sensors monitoring power draw, даралт, Css, and wear | Үйл ажиллагааны ашиг тус: Provides predictive analytics for maintenance scheduling; prevents overload damage; optimizes throughput automatically | ROI нөлөө: Minimizes catastrophic failure risk; improves yield consistency; reduces unplanned downtime by up to 25%

HeavyDuty Quill Shaft Drive | Техникийн үндэслэл: Direct geardriven transmission with hightorque capability | Үйл ажиллагааны ашиг тус: Delivers consistent power transfer with higher mechanical efficiency than Vbelt drives; handles tramp metal events with less risk of stall | ROI нөлөө: Lower energy consumption per tonne; reduced drive system maintenance costs

Automated Setting Adjustment System (ASRI) | Техникийн үндэслэл: Hydraulic ram system controlled via PLC with continuous position feedback | Үйл ажиллагааны ашиг тус: Allows operators to adjust CSS remotely under load in minutes for precise product size control | ROI нөлөө: Шалгалтын бүтээгдэхүүний гарцыг нэмэгдүүлэх; eliminates hours of manual adjustment work

Spiderless Design Option | Техникийн үндэслэл: Eliminates the traditional spider bridge at the top of the crusher | Үйл ажиллагааны ашиг тус: Аюулгүй байдлыг хангана, unobstructed access to all service points from above; significantly simplifies mantle changeout procedures | ROI нөлөө: Cuts scheduled maintenance time by up to 50%, directly increasing annual available operating hours

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | Манай эргэлтэт бутлуурын шийдэл | Баримтжуулсан давуу тал |
| : | : | : | : |
| Бэлэн байдал (Annual Operating Hours) | ~92% (67% сул зогсолт) | >95% (<5% сул зогсолт)| +35% Сайжруулалт |
| Эрчим хүчний зардал (кВт.ц/тн) Материалаас хамаарч өөр өөр байдаг| Суурь = 100%| -д хэмжсэн 8590% суурь шугамын| 1015% Бууралт |
| Дотор солих хугацаа (Цаг)| 24 48 цаг| 12 24 цаг| Шалтгаална, хамаарна 50% Илүү хурдан |
| Total Cost per Tonne (5year TCO)| Суурь = 100%| Typically achieves 7585% суурь зардал| 1525% Lower TCO |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадал & Үнэлгээ: Modeldependent capacities from 2,000 дээр нь 10,000 цагт тонн (цагдаа). Designed for feed sizes up to 1500mm.
Эрчим хүчний шаардлага: Main motor ratings from 300 кВт хүртэл 800+ kw. Voltage as per client specification (жишээ нь e., 6.6 кВ). Complete electrical control package included.
Материалын үзүүлэлтүүд: Үндсэн хүрээ нь өндөр бат бэх ган хавтангаар хийгдсэн. Critical wearing parts (гаралт, дүрэм) available in premium manganese steel alloys or composite metal matrix materials for specific abrasion/impact conditions.
Физик хэмжээсүүд & Жин: Significant footprint requiring engineered concrete foundation. Approximate weights range from ~150 tonnes for smaller models to over 500 tonnes for largest units.
Байгаль орчны үйл ажиллагааны хүрээ: Designed for ambient temperatures from 40°C to +50°C with appropriate lubrication systems. Dust sealing systems standard.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Томоохон хэмжээний зэсийн уурхайн өргөтгөл

Сорилт: A tierone copper operation needed to increase primary circuit throughput by 20% without expanding its footprint or overhauling downstream conveyors. Existing equipment was at capacity limits with frequent liner wear issues.
Хариу: Implementation of a highcapacity gyratory crusher featuring our advanced concave design and smart control system was specified.
Үр дүн: Дамжуулах чадвар нэмэгдсэн 22%. Liner life improved by an average of 28%, reducing annual planned stoppages from four to three. The smart system optimized power use during variable ore hardness periods.

HighAbrasion Aggregate Quarry

Сорилт: A granite quarry faced unsustainable consumable costs and excessive vibration transmitted to foundations due to highly abrasive feed material causing uneven wear patterns.
Хариу: A robustly built gyratory crusher with a specialized metal matrix concave package was installed alongside an enhanced base frame damping system.
Үр дүн: Total cost per tonne for consumables decreased by approximately18%. Foundation stress was measurably reduced through improved load distribution.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our gyratory crushers are offered across several tiers:
Стандарт ачааллын хүрээ: For consistent feed materials in large aggregate applications.
Хүнд даац / Mining Range: Engineered for maximum availability in continuous hardrock mining service with premium component specifications.

Нэмэлт функцууд орно:
Advanced dust suppression systems
Automated lubrication units
Comprehensive condition monitoring packages
Spiderless design configuration

We provide structured service agreements from basic preventive maintenance support upto fullsite performance contracts guaranteeing uptime metrics.

Flexible financing options are available including capital purchase models as well as longterm leasetoown agreements designed around project cash flow requirements.

Түгээмэл асуултууд

1\. How does this gyratory crusher integrate with our existing secondary crushing circuit?
The unit’s automated setting control system can be networked with your plant SCADA/DCS system allowing realtime adjustment based on downstream feedback ensuring optimal chokefed operation without overloading subsequent stages.

2\. What is required during installation regarding foundation preparation?
Detailed civil engineering drawings specifying reinforced concrete foundation mass dimensions reinforcement requirements anchor bolt placement are provided well aheadof delivery Our field engineers supervise installation ensuring compliance

3\. Can you quantify typical operational training requirements?
Field data shows that comprehensive operator training program covering daily checks basic troubleshooting lasts approximately three days Maintenance team trainingfor major wear part replacement requires fivetoseven days depending on crew experience level

4\. What are standard payment terms lead times?
Standard commercial terms involve progress payments tiedto key manufacturing milestones Lead times varyby model complexity typically rangingfrom eight monthsfor standard configurationsto fourteen monthsfor fully customized units subjectto current foundry capacity

5\. How does warranty coverage work?
We offera standard warranty covering defectsin materials workmanshipfor twelve monthsfrom commissioning Extended warranty coverageis availablefor major structural componentsand canbe bundledwithservice agreements