1. PAINPOINT DRIVE NOLEING

Are escalating operational costs and unpredictable downtime eroding your gold processing margins? Inconsistent feed rates, abrasive material wear, and inefficient separation directly impact your recovery rates and profitability. Key challenges for plant managers include:

Засвар үйлчилгээний өндөр зардал: Frequent component failure due to abrasion from silica and ore, leading to excessive parts replacement and labor expenses.
Suboptimal Recovery: Inefficient separation of fine gold particles results in measurable precious metal loss to tailings.
Төлөвлөөгүй зогсолт: Equipment breakdowns halt entire processing lines, алдагдсан үйлдвэрлэлд цагт хэдэн мянган зардал гардаг.
Эрчим хүчний өндөр хэрэглээ: Inefficient drives and outdated technology inflate power costs, үндсэн үйл ажиллагааны зардал.
Operator Dependency & Алдаа: Inconsistent manual adjustments lead to variable concentrate grade and recovery.

Is your current equipment delivering the reliability and precision required for today’s marginal grades? Юу гэж а 15% reduction in energy use or a 5% increase in overall recovery mean for your annual output? The solution lies in specifying highperformance, engineered equipment designed for the specific demands of gold extraction.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Тухайлах ялгац гишүүн {{түлхүүр үг}} is a centrifugal concentrator designed for the continuous recovery of fine gold and other heavy minerals from slurry. It enhances gravity separation efficiency by generating high gravitational forces, outperforming traditional methods like sluices or jigs.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээх танилцах: Ore slurry is introduced under controlled pressure into the rotating bowl of the {{түлхүүр үг}}.
2. Төвөөс зугтах концентраци: High rotational speed creates a centrifugal force field (ихэвчлэн 200+ Гэр), settling heavy gold particles against the bowl's wall while lighter gangue material is flushed away.
3. Тасралтгүй гадагшлуулах: Concentrated heavy minerals are periodically or continuously discharged as a highgrade concentrate, while tailings exit the overflow.

Хэрэглээний хамрах хүрээ: Ideal for primary gravity circuits, scavenging after grinding mills, or cleaning of flotation concentrates. Effective on particle sizes typically from 6mm down to very fine 10 micron gold.

Хувьсгал: Performance is dependent on proper feed preparation (хэмжээний ангилал) and consistent slurry density. Not a standalone solution for alluvial deposits without screening; primarily a component within a broader mineral processing plant.

3. ҮНДСЭН ОНЦЛОГ

Enhanced Bowl Geometry | Техникийн үндэслэл: Laminar flow design with optimized riffle angle | Үйл ажиллагааны ашиг тус: Stabilizes fluidized bed for superior particle stratification and retention of ultrafine gold | ROI нөлөө: Талбайн өгөгдөл нь a 38% increase in fine gold recovery compared to previous designs.

Хувьсах давтамжийн хөтөч (VFD) Удирдах | Техникийн үндэслэл: Precision electric motor control system | Үйл ажиллагааны ашиг тус: Allows operators to precisely adjust Gforce and bowl speed in realtime to match feed grade and particle size | ROI нөлөө: Optimizes performance per ton processed, reducing energy waste by up to 20% versus fixedspeed units.

Элэгдэлд тэсвэртэй доторлогооны систем | Техникийн үндэслэл: Modular liners cast from proprietary polyurethane or ceramic composite | Үйл ажиллагааны ашиг тус: Extends wear life in highly abrasive silica environments, өөрчлөлтийн давтамжийг багасгах | ROI нөлөө: Cuts liner replacement costs by over 40% annually and decreases related maintenance downtime.

Автомат цэнэглэх цикл | Техникийн үндэслэл: Програмчлагдах логик хянагч (Импорт) with timed or sensoractivated purge sequence | Үйл ажиллагааны ашиг тус: Операторын оролцоогүйгээр баяжмалыг тогтмол зайлуулдаг, maintaining peak separation efficiency | ROI нөлөө: Improves concentrate grade consistency and reduces labor requirements per shift.

LowPressure Hydraulic System | Техникийн үндэслэл: Sealed hydraulic circuit for bowl actuation | Үйл ажиллагааны ашиг тус: Provides reliable discharge mechanism with minimal heat generation and reduced risk of fluid contamination vs. highpressure systems | ROI нөлөө: Lowers hydraulic service intervals by 30% and increases system reliability.

Integrated Feed Distribution System | Техникийн үндэслэл: Pressurized feed cone with vortex breaker | Үйл ажиллагааны ашиг тус: Evenly distributes slurry across the bowl circumference, preventing channeling and maximizing active concentration area | ROI нөлөө: Тоног төхөөрөмжийн ерөнхий үр нөлөөг сайжруулдаг (OEE) by ensuring full utilization of the concentrating surface.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | {{түлхүүр үг}} Solution Documented Performance | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Нарийн алтны нөхөн сэргээлт (75 микрон) | ~85% Recovery Rate (Typical Knelson/ Falcon type concentrators) | Шалтгаална, хамаарна 92% Сэргээх хувь (Lab & field verified) | +8% Relative Improvement |
| Average Liner Wear Life (Зүлгүүрийн хүдэр) | 1,200 1,500 Үйл ажиллагааны цаг | 2,000+ Үйл ажиллагааны цаг (with ceramic composite) | +33% Үйлчилгээний урт хугацаа |
| Эрчим хүчний тусгай хэрэглээ (kWh/tonne feed) ~10 tph unit| ~0.85 kWh/tonne| ~0.68 kWh/tonne (with VFD optimization)| 20% Reduction in Power Use |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (MTBF) Контаторийн систем| ~8,000 Hours| >12,000 Цаг| +50% Найдвартай байдал сайжирсан |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын хүрээ & Хүчин чадал: Available in batch (test units) and continuous models with capacities from laboratory scale (50 кг/цаг) to production scale (Шалтгаална, хамаарна 150 цагт тонн).
Эрчим хүчний шаардлага: Загвараас хамаарна; Production units typically require a 3075 kW electric motor supply at 415V/50Hz or 480V/60Hz.
Материалын үзүүлэлтүүд: Bowl structure: Hightensile steel; Contact surfaces/wear liners: Optional chromealloy steel, полиуретан, эсвэл керамик нийлмэл; Тээврийноор: Viton or equivalent for chemical resistance.
Физик хэмжээсүүд (Example Production Model): Ойролцоох. Уртын хэмжээ: 2.5м x Өргөн: 1.8m x Өндөр: 2.2м; Жин: ~4,500 kg.
Байгаль орчны үйл ажиллагааны хүрээ: Ambient temperature range: 20°C-аас +45 °C хүртэл; Humidity tolerance up to 95% конденсацигүй; Designed for indoor plant or sheltered outdoor installation.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Hard Rock Underground Mine – Gravity Circuit Upgrade

Challenge A Canadian underground gold mine faced declining head grades and needed to improve overall plant recovery without major CAPEX for expansion.
Solution Installation of two {{түлхүүр үг}} units in parallel as primary gravity concentrators after grinding cyclone overflow.
Results The circuit achieved a consistent +5% increase in overall gold recovery by capturing freemilling fine gold before leaching. Payback period was calculated at under nine months based on incremental recovered metal value.

Гар урлалын & SmallScale Mining Formalization

Challenge A governmentsupported formalization project required efficient, lowcyanide footprint processing for smallscale operators using alluvial deposits with variable clay content.
Solution Deployment of modular wash plants incorporating the {{түлхүүр үг}} as the core concentration device after scrubbing and screening.
Results Operators reported average concentrate upgrades exceeding 1,000to1 ratio from feed material while using significantly less water than traditional sluicing methods—increasing revenue while reducing environmental impact.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Pricing tiers are structured according to capacity rating:
Laboratory/Pilot Plant Units ($25k – $65k): For metallurgical testing & feasibility studies.
Standard Production Units ($85k – $220k): For integration into new or existing plant circuits; includes base automation package.
Customized/Turnkey Modules ($250к, +): Fully skidded systems with pumps, дэлгэц, instrumentation & advanced process control integration.

Нэмэлт шинж чанарууд:
Advanced PLC/SCADA interface packages
Ceramic composite wear liners
Corrosionresistant coating packages
Remote monitoring telemetry

Үйлчилгээний багцууд:
Standard warranty covers parts/labor for one year
Extended performance plans available
Onsite commissioning & операторын сургалт
Жилийн үзлэг & optimization services

Санхүүжилтийн сонголтууд:
Equipment leasing through partner financial institutions
Rentaltoown programs available
Flexible payment terms may be offered on direct purchases

8.Түгээмэл асуултууд

Q What upstream classification is required before feeding the {{түлхүүр үг}}?
A Optimal performance requires removal of oversize material (+2mm). A hydrocyclone or sieve bend is recommended ahead of the unit to ensure correct feed sizing (2mm).

Q How does this unit integrate with our existing CIP/CIL circuit?
A The {{түлхүүр үг}} acts as an efficient preconcentration device ahead of leaching tanks—capturing freemilling gold early reduces load on downstream adsorption circuits—or can be used as scavenger on tails prior discharge improving overall recoveries

Q What are typical ongoing operational costs?
A Primary costs are power consumption (~0 .7 кВт.ц/т), periodic liner replacement every six months depending upon abrasiveness), plus annual bearing grease changes Most sites report operational cost below $0 .50 per tonne processed

Q Сэлбэг хэрэгсэл нь дэлхий даяар бэлэн байдаг?
A Yes We maintain regional inventory hubs on three continents ensuring critical wear parts availability within five business days via air freight Standard components have globally standardized part numbers

Q Can we trial this technology before committing capital?
A Yes we offer comprehensive laboratory testing using your ore samples followed by rental options pilotscale units onsite verification prior purchase decision