1. PAINPOINT DRIVE NOLEING

Are escalating operational costs and unpredictable bottlenecks constraining your aggregate or mineral processing output? Inconsistent feed material, frequent maintenance stops, and inefficient material flow directly impact your plant's profitability and project timelines. Эдгээр нийтлэг сорилтуудыг авч үзье:
Төлөвлөөгүй завсарлага: Component failures in critical crushers or screens halt entire production lines, costing thousands per hour in lost revenue and idle labor.
Тогтворгүй бүтээгдэхүүний зэрэглэл: Variable feed size and composition lead to offspec product, resulting in costly recrushing, wasted energy, and rejected loads.
Онцгой үйл ажиллагааны зардал: Rising energy consumption, excessive wear part replacement cycles, and high manual labor requirements for clearing blockages erode profit margins.
Хязгаарлагдмал ургамлын уян хатан байдал: Fixed configurations struggle to adapt to changing feedstock or final product requirements, forcing suboptimal operation or capitalintensive reconfiguration.

How do you achieve consistent throughput, reduce cost per ton, and improve overall plant availability? The integration of a purposeengineered export crushing and screening equipment processing plant provides a systematic solution.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Орчин үеийн export crushing and screening equipment processing plant is a preengineered, modular processing system designed for the primary, дунд, and tertiary reduction of aggregates, Эур, үйлдвэрлэлийн ашигт малтмал. It integrates crushers, дэлгэц, дамжуулагч, and control systems into a cohesive unit optimized for highvolume production.

Үйл ажиллагааны ажлын урсгал:
1. Анхдагч хооллолт & Холбооны хязгаар: Runofquarry or mine feed is introduced via a vibrating grizzly feeder, which removes fine material bypassing the primary crusher and scalps out oversize debris.
2. MultiStage Reduction: Material undergoes sequential size reduction in configured crushers (жишээ нь e., jaw → cone → impact) to achieve the target particle size distribution.
3. Ангилал & Эрэмбэлэх: Чичиргээт дэлгэц нь буталсан материалыг нарийн бүтээгдэхүүний фракц болгон ялгадаг (жишээ нь e., 05mm, 520mm, 2040mm).
4. Хувьцаа & Эргэлтийн эргэлт: Onspec материалыг зориулалтын овоолго руу шилжүүлдэг. Том хэмжээтэй материалыг бутлах хэлхээнд автоматаар эргүүлж, цаашдын боловсруулалт хийдэг.
5. Centralized Control: The entire process is managed from an automated control cabin for efficiency and safety.

Хэрэглээний хамрах хүрээ: Stationary or semimobile plants for quarrying, олборлолт (nonmetallic), барилгын & Нураах дахин боловсруулах, and largescale infrastructure projects.
Гол хязгаарлалтууд: Not suitable for underground mining; maximum feed size and hardness are defined by the primary crusher specification; requires stable foundation preparation.

3. ҮНДСЭН ОНЦЛОГ

Direct Drive Crusher Systems | Техникийн үндэслэл: Elimination of Vbelts & sheaves | Үйл ажиллагааны ашиг тус: Reduced maintenance time by up to 30%, higher power transmission efficiency (Шалтгаална, хамаарна 99%) | ROI нөлөө: Lower energy costs per ton crushed and reduced inventory of belt spares

PLCBased Intelligent Control System | Техникийн үндэслэл: Centralized automation with load management algorithms | Үйл ажиллагааны ашиг тус: Optimizes crusher cavity levels & conveyor speeds automatically; prevents chokefeeding & reduces metaltometal wear | ROI нөлөө: Consistent throughput protection; extends manganese wear life by an average of 1520%

HeavyDuty Modular Chassis | Техникийн үндэслэл: Unified structural frame with integrated walkways & нэвтрэх платформууд | Үйл ажиллагааны ашиг тус: Simplifies shipping logistics; reduces onsite civil works; enhances operator safety during inspection | ROI нөлөө: Суулгах хугацааг хүртэл бууруулна 40% compared to piecepart assembly

Tier4 Final / EU Stage V DieselElectric Hybrid Power Option | Техникийн үндэслэл: Diesel generator powers individual electric motors on each major component | Үйл ажиллагааны ашиг тус: Significant fuel savings versus direct diesel hydraulic drives; enables operation in remote gridless locations | ROI нөлөө: Талбайн өгөгдөл хүртэл харагдана 25% lower fuel consumption under typical load profiles

Нарийвчилсан тоосны дарангуйлал & Noise Abatement Package | Техникийн үндэслэл: Encapsulated transfer points with strategically placed spray nozzles & acoustic dampening panels | Үйл ажиллагааны ашиг тус: Maintains regulatory compliance for particulate matter (Хасинем) and noise levels in sensitive regions | ROI нөлөө: Avoids costly site shutdowns due to environmental noncompliance

QuickRelease Wear Part Liners | Техникийн үндэслэл: Hydraulicassisted locking mechanisms on jaw dies and cone mantles/concaves | Үйл ажиллагааны ашиг тус: Reduces liner changeout time from hours to minutes; minimizes exposure to manual handling risks | ROI нөлөө: Increases plant availability; lowers total labor cost associated with routine maintenance

MultiPort Screen Conveyor System | Техникийн үндэслэл: Fines discharge conveyor integrated beneath multiple screen deck discharge points| Үйл ажиллагааны ашиг тус: Creates clean product separation without crosscontamination; allows for simultaneous production of multiple certified aggregates| ROI нөлөө: Maximizes saleable product yield from a single feed source

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | Our Export Crushing & Screening Plant Solution | Баримтжуулсан давуу тал |
| : | : | : | : |
| Tonnage Per Fuel Unit (T/m³) | Суурь (Direct Diesel Drive) | DieselElectric Hybrid Drive System| +25% Сайжруулалт |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (MTBF) Critical Path| ~450 ажлын цаг| ~600 operating hours| +33% Сайжруулалт |
| Суурилуулах & Ашиглалтын хугацаа (Долоо хоног)| 46 долоо хоног| 23 долоо хоног| Шалтгаална, хамаарна 50% Бууралт |
| Бүтээгдэхүүний зэрэглэлийн тууштай байдал (±% from spec)| ±10% variance common|< ±5% variance maintained| +50% More Precise |
Critical Path defined as primary crusher main bearings/liners & main screen box vibrators.

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 200 TPH хэтэрсэн 800 TPH final product output.
Анхдагч бутлуурын сонголтууд: Эрүүлийн тусламж (1,200mm x 830mm feed opening) or Primary Impact Crusher (1,600mm rotor diameter).
Secondary/Tertiary Stage: Конус Кручингууд (up to 500kW) or Secondary Impact Crushers with hydraulic adjustment.
Скрининг үе шат: Heavyduty inclined or horizontal vibrating screens up to 8' x 20' triple deck configuration.
Эрчим хүчний шаардлага: Plantwide electrical demand typically ranges from 750kVA to 1.5MVA. Optional selfcontained diesel generator sets from 500kVA to 2MVA.
Материалын үзүүлэлтүүд: Highabrasion steel hoppers and chutes; AR400 liners at all highimpact transfer points; Screen decks available in woven wire or polyurethane modular panels.
Физик хэмжээсүүд (Ердийн тохиргоо): Approximate footprint of 85m L x 35m W x 18m H. Designed in modular sections for standard containerized shipping.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +50°С хүртэлх орчны температурт зориулагдсан. Dust emission control achieves <10 mg/Nm³ at outlet with suppression system active.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Granite Quarry Expansion Project – Southeast Asia

Сорилт: A large quarry needed to increase production of road base aggregates by over 60% but had limited space for plant expansion and faced stringent new dust emission regulations.
Хариу: Implementation of a compact threestage export crushing plant featuring an encapsulated design with primary jaw crusher secondary/tertiary cone crushers in closed circuit with multideck screens
Үр дүн: Achieved target throughput of over650 TPH on a footprint30 smaller than the previous setup Particulate emissions were reduced by95 meeting new standards without additional retrofitting

Со&D Recycling Operation – Middle East

Сорилт: Processing highly variable construction demolition waste led frequent jamming secondary crushers inconsistent final product quality causing high rejection rates
Хариу: Deployment hybrid diesel electric export screening plant featuring heavy duty grizzly feeder robust impact crusher advanced metal detection tramp iron relief system
Үр дүн: Plant availability increased85 through elimination uncrushable material jams Production high quality RCA Recycled Concrete Aggregate certified local road building standards achieving premium pricing

Portable Aggregates Production Infrastructure Project – Africa

Challenge Remote location no grid power required rapid deployment produce ballast railway project within months
Solution Semi mobile export processing plant equipped self contained power module quick setup chassis designed minimal concrete foundations
Results Full commissioning achieved weeks first load ballast produced days arrival site Equipment moved between three satellite quarry sites project timeline saving mobilization costs additional equipment rental

COMMERCIAL CONSIDERATIONS FOR EXPORT CRUSHING AND SCREENING EQUIPMENT PROCESSING PLANTS

Pricing is structured according capacity complexity:
Tier Basic Configuration High capacity jaw screen conveyor system ideal single product output Starting range $850000 $12M USD FOB
Tier Intermediate Configuration Two stage crushing closed circuit screening multiple products Starting range $18M $28M USD FOB
Tier Advanced Configuration Full three stage crushing multiple screen decks hybrid power advanced automation Starting range $35M+ USD FOB based final specification

Optional Features Upgrades:
Automated wear part monitoring systems Remote telematics performance tracking Additional dust suppression modules Winterization packages cold climate operations Extended capacity stacker conveyors stockpiling

Service Support Packages:
Standard Package Includes commissioning supervision operator training spare parts list
Premium Package Adds annual planned maintenance inspections priority parts dispatch discounted parts pricing first years operation
Platinum Package Comprehensive full coverage extended warranty including scheduled wear parts labor uptime guarantee subject terms conditions

Financing Options Available through partner institutions include capital lease operating lease lease purchase agreements tailored export credit agency ECA supported financing eligible markets

FREQUENTLY ASKED QUESTIONS FAQ EXPORT CRUSHING SCREENING EQUIPMENT PROCESSING PLANT

What level site preparation required before delivery?
Plant modules require compacted level substrate minimal concrete foundations anchor bolts Detailed foundation drawings issued advance facilitate parallel site preparation reduce downtime

How does plant handle variations feedstock hardness abrasiveness?
Crusher cavity profiles chamber options selectable onsite adjust CSS Closed Side Setting accommodate changes Wear part metallurgy specified based your specific material abrasion index silica content ensure economic service life

What typical lead time order placement commissioning?
For standard configurations lead time averages months ex works Custom engineered solutions may require months Detailed project schedule provided upon order confirmation including key milestones shipping dates installation phases

Are operators require specialized training run this equipment?
Comprehensive classroom practical training provided our commissioning engineers covering daily operation routine maintenance troubleshooting procedures Documentation includes full manuals schematics multilingual formats required Training conducted your site personnel ensure competency handover

What after sales support available internationally?
We maintain network authorized service partners key regions Additionally provide remote support via telematics systems direct video call assistance Critical spare parts stocked strategically located global hubs expedite shipping times minimize logistical delays